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Items tagged with 'assembly lines perfect'

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CURVE 180° POWER TURN MODULAR BELT CONVEYOR WITH ASSEMBLY Precision Curve Handling | Modular Assembly | Smooth Product Transfer The Curve 180° Power Turn Modular Belt Conveyor with Assembly is a specially engineered solution to change the direction of product flow by 180 degrees without interrupting the process. Designed with modular plastic belts and a precision frame structure, it ensures smooth, reliable motion—perfect for compact spaces and U-turn conveyor layouts. 🔧 Assembly Description: Frame: Heavy-duty Mild Steel (MS) Powder Coated or Stainless Steel (SS304), modular welded design Supports: Height-adjustable legs with vibration-dampening pads Conveyor Belt: Food-grade modular plastic chain belt with interlocking links Drive System: Geared motor with Variable Frequency Drive (VFD) for controlled speed Bearings & Pulleys: Sealed-for-life bearings with low-maintenance curved sprockets Side Guides: Adjustable SS or polycarbonate for product containment during turning Safety Covers: Provided over moving parts for operational safety ⚙️ Key Features: 🔄 180° curved modular belt design 🔗 Modular construction for easy assembly/disassembly ⚙️ Smooth & silent drive system with torque control 🛠️ Low maintenance with easy belt replacement 📦 Applications: Food & Beverage Plants – biscuit, bottle, snack lines Packaging Units – cartons, pouches, boxes E-commerce Warehousing – returns and dispatch U-turns Pharmaceuticals & Cosmetics – high hygiene conveyor lines Assembly Lines – small goods return loops ✅ Benefits: ✅ Reduces Floor Space Requirements ✅ Modular Parts – Easy to Assemble, Maintain & Expand ✅ Eliminates Transfer Gaps & Reduces Product Damage ✅ Customizable Dimensions & Speed Settings

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The Aluminium Profile Assembly Line Conveyor is a sleek, lightweight, and modular conveyor solution specially designed for modern assembly line operations. Constructed using high-quality anodized aluminium profiles, this conveyor offers excellent durability, corrosion resistance, and a clean, professional finish—ideal for electronics, automotive, and consumer goods industries. 🛠️ Key Features: Modular Aluminium Structure: Lightweight yet strong, allowing easy customization and quick assembly. Clean & Aesthetic Design: Suitable for cleanroom and precision assembly environments. Multiple Conveyor Options: Compatible with PVC belts, timing belts, or roller beds for different product types. Flexible Layouts: Easily configured into straight, L-shape, U-shape, or Z-shape lines. Accessories Integration: Supports workbenches, tool hangers, sensors, lights, and display panels for a complete assembly setup. 🚀 Applications: Electronic device assembly Automotive sub-assembly Consumer goods and appliances Packaging and testing lines 🎯 Benefits: Reduces production time and manual effort Enhances workplace organization and safety Supports lean manufacturing and continuous flow Scalable and easy to upgrade as production grows Bring precision, flexibility, and modern design to your factory floor with the Aluminium Profile Assembly Line Conveyor – the perfect solution for efficient, high-quality production.

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The Metal Slat Assembly Conveyor is a high-performance material handling solution designed for rugged and heavy-duty assembly line operations. Built with durable metal slats mounted on precision-engineered chains, this conveyor ensures stable, non-slip transport of parts, components, and assemblies across the production floor. 🔩 Key Features: Heavy-Duty Construction: Designed with high-strength metal slats and robust frames to handle tough industrial environments. Ideal for Assembly Lines: Perfect for transporting automotive parts, machine components, and other large, heavy items during assembly. Custom Length & Width: Available in tailor-made configurations to fit specific plant layouts and production needs. Smooth, Controlled Movement: Chain-driven system ensures reliable and accurate positioning during manual or automated operations. Easy Maintenance: Open slat design allows quick access for cleaning and maintenance, reducing downtime. 🎯 Applications: Automotive and machinery assembly Foundries and fabrication units Metalworking and heavy industries Boost your production efficiency with our Metal Slat Assembly Conveyor – the smart choice for reliable, continuous, and tough performance in your assembly operations.

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🔷 ASSEMBLY LINE BELT CONVEYOR Description: The Assembly Line Belt Conveyor is a streamlined and highly adaptable system used to facilitate continuous movement of products through various stages of manual or automated assembly operations. Built with a flat, durable belt surface, it provides smooth and controlled transfer of components, tools, or finished goods, making it ideal for high-efficiency production environments. Whether you're assembling electronic parts, appliances, automotive components, or packaging goods, this conveyor is essential for boosting speed, accuracy, and worker productivity on the factory floor. --- ✅ Key Features: 🔹 Flat Belt Design: Ensures smooth product flow across assembly stations 🔹 Custom Workstations: Can be integrated with tables, lights, tools, and fixtures 🔹 Variable Speed Drive: Easily adjust belt speed based on production rate 🔹 Ergonomic Setup: Operator-friendly height and layout for improved efficiency 🔹 Flexible Configurations: Available in straight, U-shaped, or loop layouts --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1200 mm (customizable) ⏩ Speed: 5 to 30 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter ⛓️ Belt Material: PVC / PU / Rubber / Anti-static belts (as per product type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚙️ Drive Type: End / Center / Bottom drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Add-ons: 🔸 LED tube lighting and overhead structure 🔸 Tool holders, bins, and power sockets 🔸 Manual or pneumatic product stoppers 🔸 PLC-based start/stop sensors 🔸 ESD-safe version for electronics assembly --- 🏭 Applications: 🔌 Electronics & PCB Assembly 🚗 Automotive Component Assembly 🧴 Consumer Goods & Cosmetics Lines 🧃 FMCG Packaging & Filling Lines 🧰 Appliances, Toys, and Small Parts Assembly

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🔷 FLAT BELT CONVEYOR Description: The Flat Belt Conveyor is one of the most commonly used and versatile material handling systems, ideal for horizontal or slightly inclined transport of products across various industries. It features a continuous flat belt, typically made of PVC, PU, or rubber, that moves over a frame supported by pulleys or rollers. This conveyor is perfect for light to medium-duty applications requiring smooth, efficient, and reliable product transfer. --- ✅ Key Features: 🔹 Simple & Versatile Design: Suitable for a wide range of materials and industries 🔹 Smooth Product Flow: Ideal for stable, consistent movement of items 🔹 Various Belt Types: Available in anti-static, food-grade, rough-top, or heat-resistant options 🔹 Compact Footprint: Easy to install, integrate, and relocate 🔹 Low Noise Operation: Ensures a quiet working environment --- ⚙️ Technical Specifications: 📏 Belt Width: 100 mm to 1200 mm (customizable) 📦 Load Capacity: Up to 100 kg/meter (varies by application) ⏩ Speed: 5 to 40 m/min (adjustable with VFD) ⛓️ Belt Material: PVC / PU / Rubber / Silicon 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚙️ Drive Type: Center / End drive with geared motor ⚡ Power Supply: 230V/415V AC --- 🔧 Optional Features: 🔸 Side guides and product stoppers 🔸 Adjustable height stands 🔸 Sensors for auto start/stop 🔸 Inclined models with grip belts 🔸 Trolley-mounted or mobile base --- 🏭 Applications: 📦 Packaging and Inspection Lines 🏭 Assembly & Production Lines 🧃 Food & Beverage Handling 📄 Printing & Paper Industry 🔌 Electronics & Light Manufacturing 🛍️ Retail and Sorting Systems

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🔷 FLEXIBLE ROLLER CONVEYOR Description: The Flexible Roller Conveyor is a highly adaptable and space-saving material handling solution designed for temporary or dynamic operations. Featuring a scissor-style expandable frame and free-turning rollers, it can be easily extended, curved, and compressed to suit various layouts and applications. This conveyor is ideal for loading/unloading trucks, warehouse operations, and variable production areas. Its mobility and modularity make it perfect for fast-paced logistics, e-commerce, and distribution centers where space and speed matter. --- ✅ Key Features: 🔹 Expandable & Flexible Layout: Adjusts in length and shape – straight, curved, or zig-zag 🔹 Gravity Powered: No motors—uses the weight of the goods for easy movement 🔹 Mobile Design: Mounted on swivel castor wheels with brakes for quick relocation 🔹 Durable Rollers: Steel, zinc-coated, or plastic rollers based on application 🔹 Quick Setup: No installation required—ready to use in minutes --- ⚙️ Technical Specifications: 📏 Length (Expanded): 3 to 12 meters (custom sizes available) 🔁 Roller Type: Steel / Zinc-plated / PVC 📦 Load Capacity: 50–80 kg/meter 🛞 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: Heavy-duty MS powder-coated or SS 📐 Adjustable Height: 600 mm to 1000 mm --- 🔧 Optional Features: 🔸 Side guides for product alignment 🔸 End stops for load control 🔸 Plastic rollers for light-duty or scratch-sensitive items 🔸 ESD-safe design for electronics 🔸 Flexible powered version with drive rollers (available on request) --- 🏭 Applications: 🚚 Truck & Container Loading/Unloading 🏢 Warehousing & Distribution 📦 E-commerce Fulfillment Centers 🧰 Assembly & Packing Lines 🛒 Retail & Backroom Material Handling

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🔷 FLEXIBLE GRAVITY ROLLER CONVEYOR Description: The Flexible Gravity Roller Conveyor is a highly versatile and portable material handling system designed for easy movement of cartons, boxes, and totes in dynamic work environments. Built with a scissor-type expandable frame and free-rolling steel or plastic rollers, this conveyor is ideal for temporary, adjustable, and space-saving operations. It can be easily expanded, contracted, or curved to suit various layouts—perfect for loading/unloading trucks, packaging lines, and flexible assembly zones. --- ✅ Key Features: 🔹 Expandable & Retractable Design: Adjustable length and shape for flexible operations 🔹 Gravity Powered: No motor—uses product weight to move items 🔹 Swivel Castor Wheels: Equipped with lockable wheels for easy movement and positioning 🔹 Curvable Layout: Can be configured in straight, “S,” or curved patterns 🔹 Robust Construction: Strong scissor frame supports industrial usage --- ⚙️ Technical Specifications: 📏 Length: 2 to 10 meters (expandable/collapsible) 📦 Load Capacity: 40–80 kg/meter (based on roller and frame type) 🛞 Roller Type: Steel / PVC / Zinc-coated 🔧 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: Heavy-duty MS powder-coated or SS 📐 Adjustable Height: 600 mm to 1000 mm (with locking mechanism) --- 🔧 Optional Features: 🔸 Side guides for product alignment 🔸 End stops or product stoppers 🔸 Trolley-based storage 🔸 Anti-static or plastic rollers for sensitive materials 🔸 Custom roller diameter for lightweight/heavy products --- 🏭 Applications: 🚚 Truck & Container Loading/Unloading 📦 Warehousing & Distribution Centers 🏭 Packing & Sorting Lines 🧰 Flexible Assembly Stations 🛍️ Retail, Courier, and E-commerce Hubs

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🔷 PARTS ASSEMBLY LINE CONVEYOR Description: The Parts Assembly Line Conveyor is a precision-designed conveyor system tailored for automated or semi-automated assembly processes. It enables the smooth and efficient flow of components and sub-assemblies along a production line, improving productivity, reducing manual handling, and ensuring streamlined operations. These conveyors can be configured for manual, automated, or hybrid operations, and are commonly used in automotive, electronics, appliance, and engineering industries. --- ✅ Key Features: 🔹 Modular Construction: Easily scalable or reconfigurable to fit production changes 🔹 Ergonomic Design: Allows operator-friendly access for assembly tasks 🔹 Flexible Belt Options: PVC, PU, slat chain, roller, or modular belt depending on part size and process 🔹 Precision Movement: Supports synchronized movement and indexing 🔹 Automation Ready: Compatible with sensors, PLC, robotic arms, and vision systems --- ⚙️ Technical Specifications: 📏 Conveyor Width: 300 mm to 1200 mm (customizable) 📦 Load Capacity: Up to 200 kg/meter (based on structure) ⛓️ Belt/Chain Type: PU belt, slat chain, modular plastic, or roller ⏩ Speed: 5 to 30 m/min (variable with VFD) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚡ Power Supply: 230V / 415V AC 3-phase motor --- 🔧 Optional Add-Ons: 🔸 Workstations with lighting & tools 🔸 Pneumatic/Electric lifting or stopping stations 🔸 Part bins and tool holders 🔸 Indexing drive with timer/sensor control 🔸 ESD-safe design for electronic parts --- 🏭 Common Applications: 🚗 Automotive Component Assembly 🔌 Electronics & PCB Assembly 🧰 Home Appliance Assembly Lines 🧴 FMCG, Personal Care, and Packaging 🛠️ General Engineering Part Assembly

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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