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'plastic rollers based'

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🔷 FLEXIBLE ROLLER CONVEYOR Description: The Flexible Roller Conveyor is a highly adaptable and space-saving material handling solution designed for temporary or dynamic operations. Featuring a scissor-style expandable frame and free-turning rollers, it can be easily extended, curved, and compressed to suit various layouts and applications. This conveyor is ideal for loading/unloading trucks, warehouse operations, and variable production areas. Its mobility and modularity make it perfect for fast-paced logistics, e-commerce, and distribution centers where space and speed matter. --- ✅ Key Features: 🔹 Expandable & Flexible Layout: Adjusts in length and shape – straight, curved, or zig-zag 🔹 Gravity Powered: No motors—uses the weight of the goods for easy movement 🔹 Mobile Design: Mounted on swivel castor wheels with brakes for quick relocation 🔹 Durable Rollers: Steel, zinc-coated, or plastic rollers based on application 🔹 Quick Setup: No installation required—ready to use in minutes --- ⚙️ Technical Specifications: 📏 Length (Expanded): 3 to 12 meters (custom sizes available) 🔁 Roller Type: Steel / Zinc-plated / PVC 📦 Load Capacity: 50–80 kg/meter 🛞 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: Heavy-duty MS powder-coated or SS 📐 Adjustable Height: 600 mm to 1000 mm --- 🔧 Optional Features: 🔸 Side guides for product alignment 🔸 End stops for load control 🔸 Plastic rollers for light-duty or scratch-sensitive items 🔸 ESD-safe design for electronics 🔸 Flexible powered version with drive rollers (available on request) --- 🏭 Applications: 🚚 Truck & Container Loading/Unloading 🏢 Warehousing & Distribution 📦 E-commerce Fulfillment Centers 🧰 Assembly & Packing Lines 🛒 Retail & Backroom Material Handling

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🔷 FLEXIBLE GRAVITY ROLLER CONVEYOR Description: The Flexible Gravity Roller Conveyor is a highly versatile and portable material handling system designed for easy movement of cartons, boxes, and totes in dynamic work environments. Built with a scissor-type expandable frame and free-rolling steel or plastic rollers, this conveyor is ideal for temporary, adjustable, and space-saving operations. It can be easily expanded, contracted, or curved to suit various layouts—perfect for loading/unloading trucks, packaging lines, and flexible assembly zones. --- ✅ Key Features: 🔹 Expandable & Retractable Design: Adjustable length and shape for flexible operations 🔹 Gravity Powered: No motor—uses product weight to move items 🔹 Swivel Castor Wheels: Equipped with lockable wheels for easy movement and positioning 🔹 Curvable Layout: Can be configured in straight, “S,” or curved patterns 🔹 Robust Construction: Strong scissor frame supports industrial usage --- ⚙️ Technical Specifications: 📏 Length: 2 to 10 meters (expandable/collapsible) 📦 Load Capacity: 40–80 kg/meter (based on roller and frame type) 🛞 Roller Type: Steel / PVC / Zinc-coated 🔧 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: Heavy-duty MS powder-coated or SS 📐 Adjustable Height: 600 mm to 1000 mm (with locking mechanism) --- 🔧 Optional Features: 🔸 Side guides for product alignment 🔸 End stops or product stoppers 🔸 Trolley-based storage 🔸 Anti-static or plastic rollers for sensitive materials 🔸 Custom roller diameter for lightweight/heavy products --- 🏭 Applications: 🚚 Truck & Container Loading/Unloading 📦 Warehousing & Distribution Centers 🏭 Packing & Sorting Lines 🧰 Flexible Assembly Stations 🛍️ Retail, Courier, and E-commerce Hubs

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🔷 MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- ✅ Key Features: 🔹 Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency 🔹 Low Noise & Maintenance: No external chains or belts—clean, quiet, and reliable operation 🔹 Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems 🔹 Energy-Efficient: Power only runs when product is detected, saving energy 🔹 Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- ⚙️ Technical Specifications: 📏 Roller Diameter: 50 mm to 60 mm (typical) 📦 Load Capacity: Up to 50 kg per roller zone ⏩ Speed: 10–60 m/min (VFD or logic-controlled) ⚡ Power Supply: 24V DC or 48V DC (via power supply unit) 🧱 Frame Material: MS powder-coated / SS / Aluminum profile ⚙️ Control System: Integrated logic, PLC, or Ethernet-based for automation --- 🔧 Optional Features: 🔸 Zero pressure accumulation (ZPA) logic 🔸 Photoelectric sensors for zone control 🔸 Diverters, pushers, or stoppers for sorting 🔸 Touchscreen HMI with speed and direction control 🔸 ESD-safe rollers for electronics handling --- 🏭 Applications: 📦 Warehouse & Distribution Centers (WMS Integrated) 🛒 E-commerce & Order Fulfillment 🧰 Electronics & Appliance Assembly Lines 🏭 Automotive & Light Manufacturing Units 🧴 FMCG & Pharmaceutical Packaging Zones

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🔷 SPIRAL GRAVITY FREE FLOW ROLLER CONVEYOR Description: The Spiral Gravity Free Flow Roller Conveyor is a space-saving and cost-effective solution for downward vertical product movement using gravity. Designed with angled spiral rollers, it allows cartons, totes, and boxes to move smoothly and continuously from one floor to another without the need for power or motors. Its compact spiral structure makes it ideal for facilities with limited floor space and high vertical transport needs. Commonly used in warehousing, dispatch zones, retail logistics, and packaging lines, this conveyor enhances workflow and reduces manual handling. --- ✅ Key Features: 🔹 No Power Required: Operates entirely by gravity for energy savings 🔹 Spiral Design: Enables vertical movement while saving horizontal floor space 🔹 Smooth & Controlled Flow: Precision-angled rollers ensure safe, continuous descent 🔹 Modular & Scalable: Can be integrated into any material handling system 🔹 Low Maintenance: Simple design with minimal wear-and-tear components --- ⚙️ Technical Specifications: 📏 Height: 2 to 6 meters (customizable) 🔄 Roller Type: Zinc-plated steel / PVC / Rubber-coated 📦 Load Capacity: Up to 40 kg per unit (depending on product and pitch) 🌀 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 📐 Spiral Slope: Typically 12°–18°, adjustable based on product type --- 🔧 Optional Features: 🔸 Entry/Exit transition rollers 🔸 Product guides or side guards 🔸 Adjustable legs or supports 🔸 Lockable castor base (for movable systems) 🔸 Safety stops or speed controllers --- 🏭 Applications: 📦 Carton and Tote Movement Between Floors 🏢 Multi-level Warehousing & Dispatch Systems 🧃 FMCG and Food Product Transfer 🛍️ Retail and E-commerce Fulfillment Centers 🏭 Assembly and Packaging Outfeed

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🔷 CUT RESISTANT BELT CONVEYOR Description: The Cut Resistant Belt Conveyor is a heavy-duty conveying system engineered for abrasive, sharp, or jagged materials that may damage standard belts. It features a special rubber or composite belt reinforced with cut-resistant layers, making it ideal for harsh industrial applications such as metal scrap, glass, stones, and construction debris. Built to deliver high durability and extended service life, this conveyor is commonly used in metal processing, recycling, quarrying, and heavy engineering environments. --- ✅ Key Features: 🔹 High Cut Resistance: Designed to handle sharp-edged materials without belt tearing 🔹 Abrasion-Resistant Surface: Withstands continuous friction and impact 🔹 Reinforced Belt Structure: Fabric or steel mesh layers for added strength 🔹 Low Maintenance: Extended lifespan reduces downtime and replacement cost 🔹 Heavy-Duty Frame: Built for extreme operating conditions --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1500 mm 📦 Load Capacity: Up to 1000 kg/meter (customized based on design) ⛓️ Belt Material: Multi-ply rubber with cut-resistant compound 🧱 Frame Material: Heavy-duty MS (powder-coated or painted) ⚙️ Drive Type: Gearbox with direct/indirect drive ⏩ Speed: 5–30 m/min (VFD optional) ⚡ Power Supply: 3-phase, 415V AC --- 🔧 Optional Features: 🔸 Impact bars or rollers at loading point 🔸 Skirt board sealing for dust control 🔸 Scraper and belt cleaners 🔸 Side guards and top covers 🔸 Magnetic separator or metal detector integration --- 🏭 Applications: 🛠️ Metal Scrap Handling & Steel Plants 🧱 Glass & Ceramic Industries 🪨 Stone, Sand, and Gravel Transfer 🔄 Recycling & Waste Management Facilities 🏗️ Demolition & Construction Material Transfer

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🔷 PARTS ASSEMBLY LINE CONVEYOR Description: The Parts Assembly Line Conveyor is a precision-designed conveyor system tailored for automated or semi-automated assembly processes. It enables the smooth and efficient flow of components and sub-assemblies along a production line, improving productivity, reducing manual handling, and ensuring streamlined operations. These conveyors can be configured for manual, automated, or hybrid operations, and are commonly used in automotive, electronics, appliance, and engineering industries. --- ✅ Key Features: 🔹 Modular Construction: Easily scalable or reconfigurable to fit production changes 🔹 Ergonomic Design: Allows operator-friendly access for assembly tasks 🔹 Flexible Belt Options: PVC, PU, slat chain, roller, or modular belt depending on part size and process 🔹 Precision Movement: Supports synchronized movement and indexing 🔹 Automation Ready: Compatible with sensors, PLC, robotic arms, and vision systems --- ⚙️ Technical Specifications: 📏 Conveyor Width: 300 mm to 1200 mm (customizable) 📦 Load Capacity: Up to 200 kg/meter (based on structure) ⛓️ Belt/Chain Type: PU belt, slat chain, modular plastic, or roller ⏩ Speed: 5 to 30 m/min (variable with VFD) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚡ Power Supply: 230V / 415V AC 3-phase motor --- 🔧 Optional Add-Ons: 🔸 Workstations with lighting & tools 🔸 Pneumatic/Electric lifting or stopping stations 🔸 Part bins and tool holders 🔸 Indexing drive with timer/sensor control 🔸 ESD-safe design for electronic parts --- 🏭 Common Applications: 🚗 Automotive Component Assembly 🔌 Electronics & PCB Assembly 🧰 Home Appliance Assembly Lines 🧴 FMCG, Personal Care, and Packaging 🛠️ General Engineering Part Assembly

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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🔷 BUCKET CONVEYOR Description: The Bucket Conveyor (also known as Bucket Elevator) is an efficient material handling system designed to vertically lift bulk materials such as powders, grains, granules, and small solids. It uses a series of buckets mounted on a belt or chain, which pick up material from a lower point and elevate it to a discharge point. These conveyors are ideal for space-saving vertical transport and ensure spill-free and dust-free handling, making them perfect for food, chemical, pharmaceutical, and industrial applications. Key Features: 🔹 Vertical & Inclined Conveying: Moves materials vertically or at steep angles with minimal footprint. 🔹 Enclosed Design: Reduces dust and prevents material contamination. 🔹 Gentle Handling: Designed to prevent damage to fragile or fine materials. 🔹 Customizable Discharge Points: One or multiple discharge chutes can be added. 🔹 Low Maintenance: Long-lasting chain or belt mechanism with minimal wear. Technical Specifications: 🪣 Bucket Material: PP (polypropylene), SS304, or MS depending on application 📦 Capacity: 1 to 5 tons per hour (scalable as per need) 📏 Bucket Size: Customizable based on product volume ⛓️ Drive System: Geared motor with chain/belt drive 🧱 Frame Material: SS304, MS powder-coated, or aluminum ⏫ Lifting Height: Up to 30 feet or more Optional Features: 🔸 Vibratory or rotary feeder at inlet 🔸 Multi-discharge chute with pneumatic control 🔸 Enclosed casing with access doors 🔸 Food-grade construction with FDA-compliant materials 🔸 PLC/HMI integration for automation Applications: 🧃 Food Processing (Rice, Sugar, Spices, Snacks) 🛢️ Chemical & Fertilizer Handling 📦 Grains, Seeds, and Pulses Transfer 🏭 Plastic Pellets and Granule Movement 🧴 Pharma & Cosmetic Powders

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🔷 CLEAT WITH SIDEWALL CONVEYOR Description: The Cleat with Sidewall Conveyor is a specialized belt conveyor system designed to transport bulk materials at steep inclines or vertical angles without product spillage or rollback. The belt features integrated sidewalls and cleats (flights) that create a pocket to hold loose or granular items in place while moving upward or downward. It is widely used in industries that handle powder, grains, granules, packaged goods, and small components, ensuring efficient, space-saving vertical or inclined transport. Key Features: 🔹 Corrugated Sidewalls: Prevent material from falling off the sides during incline. 🔹 High-Strength Cleats: Secure product and prevent sliding or rollback on steep slopes. 🔹 Compact Footprint: Ideal for vertical or steep incline conveying where space is limited. 🔹 Durable Belt Material: Oil, chemical, and abrasion-resistant belt with high flexibility. 🔹 Customizable Layout: Supports S-shape, Z-shape, and straight inclines. Technical Specifications: 📦 Belt Width: 300 mm to 1000 mm (customizable) ⛰️ Incline Angle: Up to 90° vertical ⛓️ Cleat Height: 30 mm to 100 mm (depending on product type) 📏 Sidewall Height: 40 mm to 150 mm ⚙️ Drive Type: Geared motor with direct or chain drive 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Add-ons: 🔸 Hopper feeding system 🔸 Vibratory feeder at inlet 🔸 Discharge chute or diverter 🔸 Sensor-based automatic start/stop Applications: 🧃 Food Grains & Powder Transfer 🛢️ Chemical Granules or Resin Pellets 📦 Packaged Goods in Pouches or Cartons 🏭 Fertilizer, Cement, and Plastic Industries 🧴 Pharmaceutical or Cosmetic Powders

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