ASSEMBLY LINE FOR SWITCH

Tiny parts, high volume, zero tolerance for defects.

A Switch Assembly Line organizes operators, components, and testing into a fixed sequence so every switch leaves identical — not operator-dependent.

What this line fixes

Missing springs / contacts

Loose terminals

Random quality variation

Slow manual table assembly

Failures during customer installation

How the line works

Each switch moves on pallets station-to-station.

Every operator performs one defined operation within takt time.

Testing stations verify function before packing — defects don’t escape.

Typical stations

Base plate loading

Terminal insertion

Contact & spring fitting

Rocker / button assembly

Screw tightening (torque controlled)

Electrical continuity test

Spark / load test

Visual inspection

Marking & labeling

Packing conveyor

System features

Pallet conveyor / belt conveyor

Component bins & feeders

Pneumatic pressing fixtures

Torque tool mounting

Inline electrical testing

Rejection station

Construction

Modular MS / Aluminium workstation structure

Anti-static working surface

Central conveyor drive

Individual workstation lighting

Power & air routing channels