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'warehouses assembly lines'

Items tagged with 'warehouses assembly lines'

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🔷 ASSEMBLY LINE BELT CONVEYOR Description: The Assembly Line Belt Conveyor is a streamlined and highly adaptable system used to facilitate continuous movement of products through various stages of manual or automated assembly operations. Built with a flat, durable belt surface, it provides smooth and controlled transfer of components, tools, or finished goods, making it ideal for high-efficiency production environments. Whether you're assembling electronic parts, appliances, automotive components, or packaging goods, this conveyor is essential for boosting speed, accuracy, and worker productivity on the factory floor. --- ✅ Key Features: 🔹 Flat Belt Design: Ensures smooth product flow across assembly stations 🔹 Custom Workstations: Can be integrated with tables, lights, tools, and fixtures 🔹 Variable Speed Drive: Easily adjust belt speed based on production rate 🔹 Ergonomic Setup: Operator-friendly height and layout for improved efficiency 🔹 Flexible Configurations: Available in straight, U-shaped, or loop layouts --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1200 mm (customizable) ⏩ Speed: 5 to 30 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter ⛓️ Belt Material: PVC / PU / Rubber / Anti-static belts (as per product type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚙️ Drive Type: End / Center / Bottom drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Add-ons: 🔸 LED tube lighting and overhead structure 🔸 Tool holders, bins, and power sockets 🔸 Manual or pneumatic product stoppers 🔸 PLC-based start/stop sensors 🔸 ESD-safe version for electronics assembly --- 🏭 Applications: 🔌 Electronics & PCB Assembly 🚗 Automotive Component Assembly 🧴 Consumer Goods & Cosmetics Lines 🧃 FMCG Packaging & Filling Lines 🧰 Appliances, Toys, and Small Parts Assembly

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🔷 MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- ✅ Key Features: 🔹 Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency 🔹 Low Noise & Maintenance: No external chains or belts—clean, quiet, and reliable operation 🔹 Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems 🔹 Energy-Efficient: Power only runs when product is detected, saving energy 🔹 Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- ⚙️ Technical Specifications: 📏 Roller Diameter: 50 mm to 60 mm (typical) 📦 Load Capacity: Up to 50 kg per roller zone ⏩ Speed: 10–60 m/min (VFD or logic-controlled) ⚡ Power Supply: 24V DC or 48V DC (via power supply unit) 🧱 Frame Material: MS powder-coated / SS / Aluminum profile ⚙️ Control System: Integrated logic, PLC, or Ethernet-based for automation --- 🔧 Optional Features: 🔸 Zero pressure accumulation (ZPA) logic 🔸 Photoelectric sensors for zone control 🔸 Diverters, pushers, or stoppers for sorting 🔸 Touchscreen HMI with speed and direction control 🔸 ESD-safe rollers for electronics handling --- 🏭 Applications: 📦 Warehouse & Distribution Centers (WMS Integrated) 🛒 E-commerce & Order Fulfillment 🧰 Electronics & Appliance Assembly Lines 🏭 Automotive & Light Manufacturing Units 🧴 FMCG & Pharmaceutical Packaging Zones

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🔷 PARTS ASSEMBLY LINE CONVEYOR Description: The Parts Assembly Line Conveyor is a precision-designed conveyor system tailored for automated or semi-automated assembly processes. It enables the smooth and efficient flow of components and sub-assemblies along a production line, improving productivity, reducing manual handling, and ensuring streamlined operations. These conveyors can be configured for manual, automated, or hybrid operations, and are commonly used in automotive, electronics, appliance, and engineering industries. --- ✅ Key Features: 🔹 Modular Construction: Easily scalable or reconfigurable to fit production changes 🔹 Ergonomic Design: Allows operator-friendly access for assembly tasks 🔹 Flexible Belt Options: PVC, PU, slat chain, roller, or modular belt depending on part size and process 🔹 Precision Movement: Supports synchronized movement and indexing 🔹 Automation Ready: Compatible with sensors, PLC, robotic arms, and vision systems --- ⚙️ Technical Specifications: 📏 Conveyor Width: 300 mm to 1200 mm (customizable) 📦 Load Capacity: Up to 200 kg/meter (based on structure) ⛓️ Belt/Chain Type: PU belt, slat chain, modular plastic, or roller ⏩ Speed: 5 to 30 m/min (variable with VFD) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚡ Power Supply: 230V / 415V AC 3-phase motor --- 🔧 Optional Add-Ons: 🔸 Workstations with lighting & tools 🔸 Pneumatic/Electric lifting or stopping stations 🔸 Part bins and tool holders 🔸 Indexing drive with timer/sensor control 🔸 ESD-safe design for electronic parts --- 🏭 Common Applications: 🚗 Automotive Component Assembly 🔌 Electronics & PCB Assembly 🧰 Home Appliance Assembly Lines 🧴 FMCG, Personal Care, and Packaging 🛠️ General Engineering Part Assembly

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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The Vertical Transfer Conveyor is a compact and efficient material handling system designed to move products between different vertical levels in a production or warehouse environment. Ideal for space-constrained areas, this conveyor ensures smooth and reliable elevation or lowering of goods without manual effort. Key Features: 🏗️ Space-Saving Design: Utilizes vertical space to transfer materials between floors or levels. ⬆️⬇️ Bi-Directional Movement: Capable of both upward and downward transfer of products. ⚙️ High Load Capacity: Engineered to handle a wide range of products—from light cartons to heavy components. 📦 Custom Platform Size: Adjustable platform dimensions to suit your product and load requirements. 🧠 Automated Control System: Integrated with sensors and PLC for precise movement and safety. 🧰 Flexible Integration: Can be linked to belt, roller, or chain conveyors in automated lines. Applications: Multi-level warehouses and mezzanine floors Automotive and appliance assembly lines E-commerce and logistics fulfillment centers FMCG and pharmaceutical industries Packaging and carton transfer zones Advantages: ✅ Saves valuable floor space ✅ Increases vertical transport efficiency ✅ Reduces manual handling and risks ✅ Easy to maintain and operate ✅ Improves production line automation

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90° Taper Roller Conveyor – Product Description The 90° Taper Roller Conveyor is engineered to turn products smoothly at right angles while maintaining their orientation and stability. It uses tapered rollers to guide the load through the curve, making it ideal for handling cartons, boxes, crates, and totes in confined spaces. This conveyor is available in both gravity and motorized versions, and can be seamlessly integrated into existing conveyor systems to create efficient material flow at corners without the need for manual repositioning. --- 🔧 Key Highlights: Designed for 90-degree curved movement Tapered rollers ensure smooth and stable product transition Frame Material: Mild Steel (Powder Coated) / Stainless Steel (SS304) Roller Material: Steel / PVC / SS as per requirement Available in custom widths and radii Supports integration with straight and modular conveyor lines --- ⚙️ Applications: Packaging Lines Warehouses & Distribution Centers Parcel Sorting Systems FMCG and Pharmaceutical Industries Assembly Line Turning Sections

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ROLLER CONVEYOR WITH TURN TABLE Precision Turning | Heavy-Duty Handling | Space-Saving Movement The Roller Conveyor with Turntable is a smart material handling system designed to rotate and transfer products between multiple conveyor lines at 90°, 180°, or custom angles. It combines the smooth flow of a roller conveyor with the flexibility of a turntable to enable directional change without lifting or manual effort. ⚙️ Key Features: 🔄 Integrated Rotary Table with Roller Conveyor Top ⚙️ Manual, Pneumatic, or Motorized Turntable Drive 🏗️ MS or SS Construction – Built for Durability 🎯 Position Locking for Accurate Angle Alignment 💡 Heavy-Duty Rollers (MS, Zinc, or SS) – Gravity or Powered 🔌 Control Panel with Safety Interlocks (for motorized version) 🏭 Applications: Pallet or Crate Turning in Warehouses Material Diversion in Assembly Lines Directional Change in Packaging Units Heavy Component Handling in Engineering Plants U-turn or L-turn in Space-Restricted Conveyor Layouts ✅ Benefits: ✅ Eliminates Need for Manual Rotation ✅ Flexible in Any Conveyor Layout ✅ Increases Line Automation & Flow Efficiency ✅ Customizable Table Size, Rotation Angle & Speed ✅ Easy Integration with Existing Conveyor Systems

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CURVE 180° POWER TURN MODULAR BELT CONVEYOR WITH ASSEMBLY Precision Curve Handling | Modular Assembly | Smooth Product Transfer The Curve 180° Power Turn Modular Belt Conveyor with Assembly is a specially engineered solution to change the direction of product flow by 180 degrees without interrupting the process. Designed with modular plastic belts and a precision frame structure, it ensures smooth, reliable motion—perfect for compact spaces and U-turn conveyor layouts. 🔧 Assembly Description: Frame: Heavy-duty Mild Steel (MS) Powder Coated or Stainless Steel (SS304), modular welded design Supports: Height-adjustable legs with vibration-dampening pads Conveyor Belt: Food-grade modular plastic chain belt with interlocking links Drive System: Geared motor with Variable Frequency Drive (VFD) for controlled speed Bearings & Pulleys: Sealed-for-life bearings with low-maintenance curved sprockets Side Guides: Adjustable SS or polycarbonate for product containment during turning Safety Covers: Provided over moving parts for operational safety ⚙️ Key Features: 🔄 180° curved modular belt design 🔗 Modular construction for easy assembly/disassembly ⚙️ Smooth & silent drive system with torque control 🛠️ Low maintenance with easy belt replacement 📦 Applications: Food & Beverage Plants – biscuit, bottle, snack lines Packaging Units – cartons, pouches, boxes E-commerce Warehousing – returns and dispatch U-turns Pharmaceuticals & Cosmetics – high hygiene conveyor lines Assembly Lines – small goods return loops ✅ Benefits: ✅ Reduces Floor Space Requirements ✅ Modular Parts – Easy to Assemble, Maintain & Expand ✅ Eliminates Transfer Gaps & Reduces Product Damage ✅ Customizable Dimensions & Speed Settings

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The Chain Conveyor is designed for moving heavy and bulky materials with ease, especially in industrial and manufacturing environments. It utilizes robust steel or plastic chains to transport items along a fixed path, making it ideal for applications where belt conveyors are not feasible. Key Features: 🔗 Heavy-Duty Chain Assembly (Single, Double, or Triple Strands) 🏗️ MS, SS, or Powder-Coated Frame Options ⚙️ Custom Lengths & Widths as per Load Requirements ⛓️ Roller or Slat-Based Chain Designs Available ⚡ High-Torque Motor for Consistent Movement 🔄 Bidirectional Movement (Optional) Applications: Assembly Lines in Automotive and Engineering Industries Pallet Handling in Warehouses Foundries, Forging & Heat Treatment Plants Paint Shops and Metal Processing Units Advantages: 🏋️‍♂️ Handles Heavy Loads with Stability 🔩 Durable and Long Service Life 🛠️ Low Maintenance & Easy Part Replacement 🔧 Customizable to Fit Any Layout

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