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Items tagged with 'smooth controlled flow'

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🔷 SPIRAL GRAVITY FREE FLOW ROLLER CONVEYOR Description: The Spiral Gravity Free Flow Roller Conveyor is a space-saving and cost-effective solution for downward vertical product movement using gravity. Designed with angled spiral rollers, it allows cartons, totes, and boxes to move smoothly and continuously from one floor to another without the need for power or motors. Its compact spiral structure makes it ideal for facilities with limited floor space and high vertical transport needs. Commonly used in warehousing, dispatch zones, retail logistics, and packaging lines, this conveyor enhances workflow and reduces manual handling. --- ✅ Key Features: 🔹 No Power Required: Operates entirely by gravity for energy savings 🔹 Spiral Design: Enables vertical movement while saving horizontal floor space 🔹 Smooth & Controlled Flow: Precision-angled rollers ensure safe, continuous descent 🔹 Modular & Scalable: Can be integrated into any material handling system 🔹 Low Maintenance: Simple design with minimal wear-and-tear components --- ⚙️ Technical Specifications: 📏 Height: 2 to 6 meters (customizable) 🔄 Roller Type: Zinc-plated steel / PVC / Rubber-coated 📦 Load Capacity: Up to 40 kg per unit (depending on product and pitch) 🌀 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 📐 Spiral Slope: Typically 12°–18°, adjustable based on product type --- 🔧 Optional Features: 🔸 Entry/Exit transition rollers 🔸 Product guides or side guards 🔸 Adjustable legs or supports 🔸 Lockable castor base (for movable systems) 🔸 Safety stops or speed controllers --- 🏭 Applications: 📦 Carton and Tote Movement Between Floors 🏢 Multi-level Warehousing & Dispatch Systems 🧃 FMCG and Food Product Transfer 🛍️ Retail and E-commerce Fulfillment Centers 🏭 Assembly and Packaging Outfeed

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🔷 ASSEMBLY LINE BELT CONVEYOR Description: The Assembly Line Belt Conveyor is a streamlined and highly adaptable system used to facilitate continuous movement of products through various stages of manual or automated assembly operations. Built with a flat, durable belt surface, it provides smooth and controlled transfer of components, tools, or finished goods, making it ideal for high-efficiency production environments. Whether you're assembling electronic parts, appliances, automotive components, or packaging goods, this conveyor is essential for boosting speed, accuracy, and worker productivity on the factory floor. --- ✅ Key Features: 🔹 Flat Belt Design: Ensures smooth product flow across assembly stations 🔹 Custom Workstations: Can be integrated with tables, lights, tools, and fixtures 🔹 Variable Speed Drive: Easily adjust belt speed based on production rate 🔹 Ergonomic Setup: Operator-friendly height and layout for improved efficiency 🔹 Flexible Configurations: Available in straight, U-shaped, or loop layouts --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1200 mm (customizable) ⏩ Speed: 5 to 30 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter ⛓️ Belt Material: PVC / PU / Rubber / Anti-static belts (as per product type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚙️ Drive Type: End / Center / Bottom drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Add-ons: 🔸 LED tube lighting and overhead structure 🔸 Tool holders, bins, and power sockets 🔸 Manual or pneumatic product stoppers 🔸 PLC-based start/stop sensors 🔸 ESD-safe version for electronics assembly --- 🏭 Applications: 🔌 Electronics & PCB Assembly 🚗 Automotive Component Assembly 🧴 Consumer Goods & Cosmetics Lines 🧃 FMCG Packaging & Filling Lines 🧰 Appliances, Toys, and Small Parts Assembly

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🔷 POWERED SPIRAL CONVEYOR Description: The Powered Spiral Conveyor is a continuous-flow vertical conveyor designed to move products up or down between multiple levels within a facility, using motor-driven rollers or belts. Unlike traditional elevators or lifts, this conveyor offers non-stop, high-speed movement in a compact, space-saving spiral design. It is ideal for medium to high-throughput operations in industries like e-commerce, warehousing, food, pharma, and manufacturing. This system improves material flow and reduces floor space usage while maintaining excellent product control and reliability. --- ✅ Key Features: 🔹 Continuous Powered Movement: Ideal for moving items upward or downward without interruption 🔹 Space-Saving Spiral Design: Vertical transport in a minimal floor area 🔹 Smooth Product Handling: Suitable for cartons, totes, trays, and pouches 🔹 Energy-Efficient Drive: Geared motor or drum motor options 🔹 High Throughput: Handles large volumes with controlled speed and precision --- ⚙️ Technical Specifications: 📏 Height Range: 2 to 8 meters (customizable) 🔁 Conveyor Type: Powered rollers or modular belt 📦 Load Capacity: Up to 50 kg/unit (varies by design) ⏩ Speed: 10 to 60 meters/min (adjustable with VFD) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum ⚙️ Drive System: Central motor drive with friction rollers or belts ⚡ Power Supply: 3-phase, 415V AC --- 🔧 Optional Features: 🔸 Entry/Exit conveyors for integration 🔸 Product guides and lane dividers 🔸 Multi-level transfer points 🔸 Safety covers and emergency stop switches 🔸 PLC + HMI control system --- 🏭 Applications: 📦 Warehouse Order Picking & Sorting 🛒 E-commerce Distribution Centers 🏭 Manufacturing & Assembly Lines 🧃 Food, Beverage, and FMCG Packaging 📤 Multi-floor Loading/Unloading Systems

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🔷 SPIRAL ROLLER CONVEYOR Description: The Spiral Roller Conveyor is a vertical material handling system designed to move cartons, boxes, totes, and similar items between multiple floor levels in a continuous spiral path. It combines the space-saving benefits of vertical conveyors with the smooth handling capabilities of rollers, making it ideal for applications where space is limited but elevation change is needed. Built for durability and flexibility, spiral roller conveyors are often used in warehousing, distribution, food, and packaging industries. --- ✅ Key Features: 🔹 Space-Saving Vertical Design: Elevates products while occupying minimal floor space 🔹 Gravity or Powered Options: Available in gravity (downward) or motorized (upward/downward) versions 🔹 Smooth & Controlled Flow: Ideal for fragile or sensitive packages 🔹 Continuous Operation: Non-stop product flow with minimal supervision 🔹 Modular & Compact: Easy to integrate with existing conveyor lines --- ⚙️ Technical Specifications: 📦 Load Capacity: Up to 30 kg per meter (gravity) or 50 kg per unit (motorized) ⏫ Height: 2 to 6 meters (customizable) 🔄 Roller Type: Steel / PVC / Rubber-coated rollers ⏩ Speed: Up to 30 m/min (motorized) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 🔌 Drive Type (if powered): Geared motor with chain or belt transmission --- 🔧 Optional Features: 🔸 Entry/exit guides for product alignment 🔸 Protective side guards 🔸 Infeed/outfeed conveyors 🔸 Safety covers and emergency stop system 🔸 Custom slope angle (typically 12°–18°) --- 🏭 Applications: 📦 Warehousing and Distribution Centers 🚚 Truck Dock Integration (ground to mezzanine) 🛍️ E-commerce Order Fulfillment Lines 🧴 Packaging and Carton Handling Systems 🏢 Factory Automation Between Floors or Departments

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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CURVE 180° POWER TURN MODULAR BELT CONVEYOR WITH ASSEMBLY Precision Curve Handling | Modular Assembly | Smooth Product Transfer The Curve 180° Power Turn Modular Belt Conveyor with Assembly is a specially engineered solution to change the direction of product flow by 180 degrees without interrupting the process. Designed with modular plastic belts and a precision frame structure, it ensures smooth, reliable motion—perfect for compact spaces and U-turn conveyor layouts. 🔧 Assembly Description: Frame: Heavy-duty Mild Steel (MS) Powder Coated or Stainless Steel (SS304), modular welded design Supports: Height-adjustable legs with vibration-dampening pads Conveyor Belt: Food-grade modular plastic chain belt with interlocking links Drive System: Geared motor with Variable Frequency Drive (VFD) for controlled speed Bearings & Pulleys: Sealed-for-life bearings with low-maintenance curved sprockets Side Guides: Adjustable SS or polycarbonate for product containment during turning Safety Covers: Provided over moving parts for operational safety ⚙️ Key Features: 🔄 180° curved modular belt design 🔗 Modular construction for easy assembly/disassembly ⚙️ Smooth & silent drive system with torque control 🛠️ Low maintenance with easy belt replacement 📦 Applications: Food & Beverage Plants – biscuit, bottle, snack lines Packaging Units – cartons, pouches, boxes E-commerce Warehousing – returns and dispatch U-turns Pharmaceuticals & Cosmetics – high hygiene conveyor lines Assembly Lines – small goods return loops ✅ Benefits: ✅ Reduces Floor Space Requirements ✅ Modular Parts – Easy to Assemble, Maintain & Expand ✅ Eliminates Transfer Gaps & Reduces Product Damage ✅ Customizable Dimensions & Speed Settings

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Pallet Stacker and Destacker Conveyor System The Pallet Stacker and Destacker Conveyor is a fully automated solution designed to stack and destack empty or loaded pallets efficiently, reducing manual handling and increasing warehouse throughput. Ideal for automated storage and retrieval systems (AS/RS), packaging lines, and cold storage applications. ✅ Key Features: Automatic Pallet Handling: Stacks and destacks pallets smoothly, enhancing workflow automation. Heavy-Duty Frame: Built with robust steel construction for long life under continuous operation. Integrated Conveyor System: Seamless transfer of pallets in and out of the stacking zone. PLC-Controlled Operations: Fully programmable for height, cycle count, and timing. Safety Interlocks & Sensors: Ensures safe operation with emergency stop, position sensors, and load detection. 🔄 Functionality: Stacker: Lifts and stacks pallets one over another up to a set count. Destacker: Dispenses one pallet at a time onto the conveyor for reuse or reloading. 🏭 Applications: FMCG and food processing Pharma and chemical industry Warehousing and logistics Cold storage and distribution centers ⚙️ Optional Features: Forklift or AGV interface SS version for hygiene zones Load sensors for weight validation Custom pallet sizes support

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Flexible Expandable Powered Roller Conveyor – Dynamic, Efficient & Space-Saving Material Handling Our Flexible Expandable Powered Roller Conveyor is engineered for fast, flexible, and automated material movement in dynamic environments like warehouses, loading docks, and packaging lines. With its powered rollers, telescopic frame, and expandable design, this conveyor can easily adapt to varying floor layouts, ensuring smooth and controlled flow of boxes, cartons, and parcels. ✅ Key Features: Powered Rollers: Motor-driven rollers provide consistent and automated movement of goods with minimal manual effort. Flexible & Expandable Design: Easily adjusts in length and shape – straight, curved, or S-shaped – to suit your space. Heavy-Duty Build: Made with zinc-plated steel or MS powder-coated frame for industrial strength and durability. Lockable Casters: High-quality swivel wheels for easy movement and secure positioning. Adjustable Height: Suitable for different working heights and docking levels. Plug & Play Operation: Easy electrical setup with on/off control panel and emergency stop. 📦 Applications: E-commerce and parcel dispatch centers Loading and unloading trucks or containers Packaging and sorting lines Airports and courier hubs FMCG and distribution centers Maximize your handling efficiency with our Flexible Expandable Powered Roller Conveyor – a smart choice for operations that demand mobility, flexibility, and speed.

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Milk Powder Bag Conveying Conveyor – Safe, Dust-Free Bulk Handling Solution Our Milk Powder Bag Conveying Conveyor is specifically engineered for transporting filled milk powder bags efficiently and safely across production and packaging zones. Designed with hygiene and gentle handling in mind, this system ensures smooth transfer with minimal dust generation and product spillage. ✅ Key Features: Robust Structure: Heavy-duty MS or SS304 frame construction for durability and long operational life. Dust-Free Transfer: Sealed belt or roller system minimizes powder leakage during movement. Belt Type: Equipped with PVC/PU/rough top belt or modular belt suitable for bulk bags (5 kg to 50 kg). Inclined or Horizontal Design: Customizable based on plant layout – ideal for lifting bags to sealing or palletizing stations. Anti-Slip Surface: Ensures stable movement of bags, preventing fall or slippage. Speed Adjustable: Integrated VFD for optimized flow rate and productivity. 🥛 Applications: Dairy powder production plants Infant formula packaging lines Food & beverage bulk packaging zones Milk cooperative societies and export units Ensure reliable, hygienic, and dust-controlled movement of bulk milk powder bags with our Milk Powder Bag Conveying Conveyor – built to match industrial standards and FSSAI/GMP compliance.

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