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'production capacity'

Items tagged with 'production capacity'

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Conveyor

🔷 ASSEMBLY LINE BELT CONVEYOR Description: The Assembly Line Belt Conveyor is a streamlined and highly adaptable system used to facilitate continuous movement of products through various stages of manual or automated assembly operations. Built with a flat, durable belt surface, it provides smooth and controlled transfer of components, tools, or finished goods, making it ideal for high-efficiency production environments. Whether you're assembling electronic parts, appliances, automotive components, or packaging goods, this conveyor is essential for boosting speed, accuracy, and worker productivity on the factory floor. --- ✅ Key Features: 🔹 Flat Belt Design: Ensures smooth product flow across assembly stations 🔹 Custom Workstations: Can be integrated with tables, lights, tools, and fixtures 🔹 Variable Speed Drive: Easily adjust belt speed based on production rate 🔹 Ergonomic Setup: Operator-friendly height and layout for improved efficiency 🔹 Flexible Configurations: Available in straight, U-shaped, or loop layouts --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1200 mm (customizable) ⏩ Speed: 5 to 30 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter ⛓️ Belt Material: PVC / PU / Rubber / Anti-static belts (as per product type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚙️ Drive Type: End / Center / Bottom drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Add-ons: 🔸 LED tube lighting and overhead structure 🔸 Tool holders, bins, and power sockets 🔸 Manual or pneumatic product stoppers 🔸 PLC-based start/stop sensors 🔸 ESD-safe version for electronics assembly --- 🏭 Applications: 🔌 Electronics & PCB Assembly 🚗 Automotive Component Assembly 🧴 Consumer Goods & Cosmetics Lines 🧃 FMCG Packaging & Filling Lines 🧰 Appliances, Toys, and Small Parts Assembly

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🔷 FLAT BELT CONVEYOR Description: The Flat Belt Conveyor is one of the most commonly used and versatile material handling systems, ideal for horizontal or slightly inclined transport of products across various industries. It features a continuous flat belt, typically made of PVC, PU, or rubber, that moves over a frame supported by pulleys or rollers. This conveyor is perfect for light to medium-duty applications requiring smooth, efficient, and reliable product transfer. --- ✅ Key Features: 🔹 Simple & Versatile Design: Suitable for a wide range of materials and industries 🔹 Smooth Product Flow: Ideal for stable, consistent movement of items 🔹 Various Belt Types: Available in anti-static, food-grade, rough-top, or heat-resistant options 🔹 Compact Footprint: Easy to install, integrate, and relocate 🔹 Low Noise Operation: Ensures a quiet working environment --- ⚙️ Technical Specifications: 📏 Belt Width: 100 mm to 1200 mm (customizable) 📦 Load Capacity: Up to 100 kg/meter (varies by application) ⏩ Speed: 5 to 40 m/min (adjustable with VFD) ⛓️ Belt Material: PVC / PU / Rubber / Silicon 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚙️ Drive Type: Center / End drive with geared motor ⚡ Power Supply: 230V/415V AC --- 🔧 Optional Features: 🔸 Side guides and product stoppers 🔸 Adjustable height stands 🔸 Sensors for auto start/stop 🔸 Inclined models with grip belts 🔸 Trolley-mounted or mobile base --- 🏭 Applications: 📦 Packaging and Inspection Lines 🏭 Assembly & Production Lines 🧃 Food & Beverage Handling 📄 Printing & Paper Industry 🔌 Electronics & Light Manufacturing 🛍️ Retail and Sorting Systems

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🔷 FLEXIBLE ROLLER CONVEYOR Description: The Flexible Roller Conveyor is a highly adaptable and space-saving material handling solution designed for temporary or dynamic operations. Featuring a scissor-style expandable frame and free-turning rollers, it can be easily extended, curved, and compressed to suit various layouts and applications. This conveyor is ideal for loading/unloading trucks, warehouse operations, and variable production areas. Its mobility and modularity make it perfect for fast-paced logistics, e-commerce, and distribution centers where space and speed matter. --- ✅ Key Features: 🔹 Expandable & Flexible Layout: Adjusts in length and shape – straight, curved, or zig-zag 🔹 Gravity Powered: No motors—uses the weight of the goods for easy movement 🔹 Mobile Design: Mounted on swivel castor wheels with brakes for quick relocation 🔹 Durable Rollers: Steel, zinc-coated, or plastic rollers based on application 🔹 Quick Setup: No installation required—ready to use in minutes --- ⚙️ Technical Specifications: 📏 Length (Expanded): 3 to 12 meters (custom sizes available) 🔁 Roller Type: Steel / Zinc-plated / PVC 📦 Load Capacity: 50–80 kg/meter 🛞 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: Heavy-duty MS powder-coated or SS 📐 Adjustable Height: 600 mm to 1000 mm --- 🔧 Optional Features: 🔸 Side guides for product alignment 🔸 End stops for load control 🔸 Plastic rollers for light-duty or scratch-sensitive items 🔸 ESD-safe design for electronics 🔸 Flexible powered version with drive rollers (available on request) --- 🏭 Applications: 🚚 Truck & Container Loading/Unloading 🏢 Warehousing & Distribution 📦 E-commerce Fulfillment Centers 🧰 Assembly & Packing Lines 🛒 Retail & Backroom Material Handling

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🔷 PARTS ASSEMBLY LINE CONVEYOR Description: The Parts Assembly Line Conveyor is a precision-designed conveyor system tailored for automated or semi-automated assembly processes. It enables the smooth and efficient flow of components and sub-assemblies along a production line, improving productivity, reducing manual handling, and ensuring streamlined operations. These conveyors can be configured for manual, automated, or hybrid operations, and are commonly used in automotive, electronics, appliance, and engineering industries. --- ✅ Key Features: 🔹 Modular Construction: Easily scalable or reconfigurable to fit production changes 🔹 Ergonomic Design: Allows operator-friendly access for assembly tasks 🔹 Flexible Belt Options: PVC, PU, slat chain, roller, or modular belt depending on part size and process 🔹 Precision Movement: Supports synchronized movement and indexing 🔹 Automation Ready: Compatible with sensors, PLC, robotic arms, and vision systems --- ⚙️ Technical Specifications: 📏 Conveyor Width: 300 mm to 1200 mm (customizable) 📦 Load Capacity: Up to 200 kg/meter (based on structure) ⛓️ Belt/Chain Type: PU belt, slat chain, modular plastic, or roller ⏩ Speed: 5 to 30 m/min (variable with VFD) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚡ Power Supply: 230V / 415V AC 3-phase motor --- 🔧 Optional Add-Ons: 🔸 Workstations with lighting & tools 🔸 Pneumatic/Electric lifting or stopping stations 🔸 Part bins and tool holders 🔸 Indexing drive with timer/sensor control 🔸 ESD-safe design for electronic parts --- 🏭 Common Applications: 🚗 Automotive Component Assembly 🔌 Electronics & PCB Assembly 🧰 Home Appliance Assembly Lines 🧴 FMCG, Personal Care, and Packaging 🛠️ General Engineering Part Assembly

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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CONTINUOUS VERTICAL CONVEYOR (CVC) Description: The Continuous Vertical Conveyor is an efficient solution for vertical transfer of goods between multiple levels in a production or warehouse environment. Unlike traditional elevators or lifts, CVCs enable a non-stop, smooth flow of products up or down, making them ideal for high-throughput operations. Designed for performance, reliability, and compact installation, this conveyor system is automated, space-saving, and supports continuous loading and unloading without halting operations. Key Features: 🔹 Continuous Flow: Ideal for high-speed vertical transfer without stop-and-go motion. 🔹 Space-Efficient Design: Takes up minimal floor space compared to inclined conveyors. 🔹 Bidirectional Movement: Allows upward and downward transfer as per requirement. 🔹 Synchronized Mechanism: Works in coordination with upstream and downstream conveyors. 🔹 Low Maintenance: Fewer moving parts, resulting in higher uptime. Technical Specifications: 📦 Load Capacity: 5 kg to 100 kg per item 📏 Lifting Height: Up to 10 meters (customizable) ⏩ Speed: Up to 60 units per minute (based on product size) ⚙️ Drive System: Geared motor with chain or belt mechanism 🧱 Frame Material: MS powder-coated / SS304 🔌 Power Supply: 3 Phase, 415V AC Optional Features: 🔸 Infeed/outfeed conveyor integration 🔸 Safety covers and emergency stop system 🔸 Auto load detection and reject system 🔸 Touchscreen HMI & PLC controls Applications: 🏭 Automated Assembly Lines 🧃 Beverage Bottling Plants 📦 Packaging and Sorting Units 🛠️ Component Handling in Manufacturing 🧴 Pharmaceutical and FMCG Transfer Systems

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Conveyor

🔷 FACTORY AUTOMATION CONVEYOR Description: The Factory Automation Conveyor is a fully integrated material handling system designed to streamline production, reduce manual intervention, and improve efficiency across various stages of manufacturing. These conveyors can be tailored to fit any process, enabling seamless automation from raw material input to finished product output. Built with precision and durability, they support high-speed, synchronized operations and can be integrated with robots, sensors, PLCs, and vision systems. Key Features: 🔹 Custom-Built Design: Suits assembly, packing, inspection, and transfer applications. 🔹 High Integration Compatibility: Works with robotics, pick-and-place systems, and automation cells. 🔹 Smart Controls: Equipped with PLC, HMI, and IoT-ready modules for smart factory environments. 🔹 Flexible Layouts: Supports straight, curved, Z-type, and multi-level configurations. 🔹 Modular Design: Easy installation, expansion, or reconfiguration. Types of Conveyors in Automation Systems: ✅ Belt Conveyors (PVC / PU / Rubber) ✅ Roller Conveyors (Gravity / Driven / Motorized) ✅ Slat Chain & Modular Belt Conveyors ✅ Pallet & Box Transfer Conveyors ✅ Vertical / Lift Conveyors ✅ Turntables & Diverters Technical Specifications: ⚙️ Drive System: Geared motor with VFD (Variable Speed) ⏩ Speed: 0.5 to 60 m/min (adjustable) 🧱 Material: MS powder-coated, SS304, or aluminum profile 💡 Sensors & Automation: Photoelectric sensors, proximity sensors, PLC, HMI optional 📏 Load Capacity: 10 kg to 2000 kg (custom based on application) Applications: 🏭 Automotive and Engineering Industries 🧃 Food & Beverage Processing 📦 Packaging & Distribution Lines 🧴 FMCG & Pharmaceuticals 🔌 Electronics Assembly & Testing

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SLAT CHAIN CONVEYOR The Slat Chain Conveyor is a robust and versatile material handling system ideal for transporting heavy, sharp, or hot products with precision and stability. Built with high-strength slats mounted on a chain drive system, it ensures smooth and consistent movement across assembly lines, packaging units, and industrial operations. Key Features: Durable Construction: Made from stainless steel, mild steel, or plastic slats to suit your application. Customizable Slats: Available in various widths, lengths, and materials for product-specific handling. Heavy-Duty Load Capacity: Ideal for conveying components, bottles, cans, parts, and more. Straight or Curved Layouts: Engineered to fit into any production layout with flexibility. Low Maintenance: Chain-driven design ensures long operational life with minimal maintenance. Applications: Automotive assembly lines Packaging and bottling plants Food and beverage industries Electronics and appliance manufacturing Pharmaceutical industries

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The Vertical Transfer Conveyor is a compact and efficient material handling system designed to move products between different vertical levels in a production or warehouse environment. Ideal for space-constrained areas, this conveyor ensures smooth and reliable elevation or lowering of goods without manual effort. Key Features: 🏗️ Space-Saving Design: Utilizes vertical space to transfer materials between floors or levels. ⬆️⬇️ Bi-Directional Movement: Capable of both upward and downward transfer of products. ⚙️ High Load Capacity: Engineered to handle a wide range of products—from light cartons to heavy components. 📦 Custom Platform Size: Adjustable platform dimensions to suit your product and load requirements. 🧠 Automated Control System: Integrated with sensors and PLC for precise movement and safety. 🧰 Flexible Integration: Can be linked to belt, roller, or chain conveyors in automated lines. Applications: Multi-level warehouses and mezzanine floors Automotive and appliance assembly lines E-commerce and logistics fulfillment centers FMCG and pharmaceutical industries Packaging and carton transfer zones Advantages: ✅ Saves valuable floor space ✅ Increases vertical transport efficiency ✅ Reduces manual handling and risks ✅ Easy to maintain and operate ✅ Improves production line automation

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