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'plough diverter'

Items tagged with 'plough diverter'

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PLOUGH DIVERTER Fast Diversion | Zero Damage | Automated Sorting The Plough Diverter is a smart mechanical system used to redirect products or materials across conveyor belts with precision and speed. Designed like an angled plough or blade, it smoothly pushes products to a different line or chute without stopping the conveyor flow, making it ideal for sorting, rejecting, or splitting product lines. ⚙️ Key Features: 🔧 Sturdy MS/SS Construction with Powder Coating ⛷️ Adjustable Plough Angle for Accurate Diversion ⚙️ Manual, Pneumatic, or Motorized Actuation Options 🚧 No Product Jamming or Damage During Operation ⚡ Compatible with Belt, Roller & Modular Conveyors 🏭 Applications: Carton & Packet Sorting in Logistics Pouch & Bag Diversion in Packaging Lines Reject Mechanism in Check Weighers Product Line Changeovers in FMCG E-commerce & Courier Warehouses ✅ Benefits: ✅ High-Speed Sorting without Conveyor Stoppage ✅ Customizable Positioning – Left, Right, Dual Side ✅ Reduces Manual Sorting Errors ✅ Low Maintenance, Rugged Design ✅ Suitable for Light & Medium-Duty Loads

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🔷 MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- ✅ Key Features: 🔹 Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency 🔹 Low Noise & Maintenance: No external chains or belts—clean, quiet, and reliable operation 🔹 Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems 🔹 Energy-Efficient: Power only runs when product is detected, saving energy 🔹 Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- ⚙️ Technical Specifications: 📏 Roller Diameter: 50 mm to 60 mm (typical) 📦 Load Capacity: Up to 50 kg per roller zone ⏩ Speed: 10–60 m/min (VFD or logic-controlled) ⚡ Power Supply: 24V DC or 48V DC (via power supply unit) 🧱 Frame Material: MS powder-coated / SS / Aluminum profile ⚙️ Control System: Integrated logic, PLC, or Ethernet-based for automation --- 🔧 Optional Features: 🔸 Zero pressure accumulation (ZPA) logic 🔸 Photoelectric sensors for zone control 🔸 Diverters, pushers, or stoppers for sorting 🔸 Touchscreen HMI with speed and direction control 🔸 ESD-safe rollers for electronics handling --- 🏭 Applications: 📦 Warehouse & Distribution Centers (WMS Integrated) 🛒 E-commerce & Order Fulfillment 🧰 Electronics & Appliance Assembly Lines 🏭 Automotive & Light Manufacturing Units 🧴 FMCG & Pharmaceutical Packaging Zones

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🔷 INCLINED CLEAT WITH SIDEWALL BELT CONVEYOR Description: The Inclined Cleat with Sidewall Belt Conveyor is specifically engineered for vertical or steep inclined material transfer in a compact footprint. It features a corrugated sidewall belt with precision-molded cleats (flights) that form compartments to securely transport granular, powdered, or small components without spillage or rollback. This conveyor is ideal for industries that require safe, space-saving, and efficient upward or downward movement of materials across different levels. --- ✅ Key Features: 🔹 Inclined & Vertical Transfer: Designed to operate efficiently at angles up to 90° 🔹 Cleats + Sidewalls: Prevent material rollback and side spillage during elevation 🔹 Compact Design: Replaces bulky inclined conveyors with a smaller footprint 🔹 Food & Industrial Grade Options: Available in FDA-approved PU belts or rugged rubber belts 🔹 Custom Configurations: Supports S-type, Z-type, or straight inclines --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1000 mm ⛰️ Inclination Angle: 30° to 90° ⛓️ Cleat Height: 30 mm to 100 mm 📐 Sidewall Height: 40 mm to 150 mm ⚙️ Drive Type: Geared motor with head or bottom drive 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚡ Power Supply: 3-phase, 415V AC --- 🔧 Optional Features: 🔸 Feeding hopper with vibratory or rotary feeder 🔸 Discharge chute with diverter 🔸 Dust cover or enclosure 🔸 PLC control integration for automatic start/stop 🔸 Anti-static or oil-resistant belts (as per industry) --- 🏭 Applications: 🌾 Grains, Pulses, and Food Powders 🧃 Snacks, Spices, Salt, Sugar Transfer 🏭 Plastic Granules, Chemicals, and Fertilizers 📦 Carton and Pouch Elevation in Packaging Lines 🧴 Pharmaceutical and Cosmetic Industries

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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🔷 CLEAT WITH SIDEWALL CONVEYOR Description: The Cleat with Sidewall Conveyor is a specialized belt conveyor system designed to transport bulk materials at steep inclines or vertical angles without product spillage or rollback. The belt features integrated sidewalls and cleats (flights) that create a pocket to hold loose or granular items in place while moving upward or downward. It is widely used in industries that handle powder, grains, granules, packaged goods, and small components, ensuring efficient, space-saving vertical or inclined transport. Key Features: 🔹 Corrugated Sidewalls: Prevent material from falling off the sides during incline. 🔹 High-Strength Cleats: Secure product and prevent sliding or rollback on steep slopes. 🔹 Compact Footprint: Ideal for vertical or steep incline conveying where space is limited. 🔹 Durable Belt Material: Oil, chemical, and abrasion-resistant belt with high flexibility. 🔹 Customizable Layout: Supports S-shape, Z-shape, and straight inclines. Technical Specifications: 📦 Belt Width: 300 mm to 1000 mm (customizable) ⛰️ Incline Angle: Up to 90° vertical ⛓️ Cleat Height: 30 mm to 100 mm (depending on product type) 📏 Sidewall Height: 40 mm to 150 mm ⚙️ Drive Type: Geared motor with direct or chain drive 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Add-ons: 🔸 Hopper feeding system 🔸 Vibratory feeder at inlet 🔸 Discharge chute or diverter 🔸 Sensor-based automatic start/stop Applications: 🧃 Food Grains & Powder Transfer 🛢️ Chemical Granules or Resin Pellets 📦 Packaged Goods in Pouches or Cartons 🏭 Fertilizer, Cement, and Plastic Industries 🧴 Pharmaceutical or Cosmetic Powders

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🔷 FACTORY AUTOMATION CONVEYOR Description: The Factory Automation Conveyor is a fully integrated material handling system designed to streamline production, reduce manual intervention, and improve efficiency across various stages of manufacturing. These conveyors can be tailored to fit any process, enabling seamless automation from raw material input to finished product output. Built with precision and durability, they support high-speed, synchronized operations and can be integrated with robots, sensors, PLCs, and vision systems. Key Features: 🔹 Custom-Built Design: Suits assembly, packing, inspection, and transfer applications. 🔹 High Integration Compatibility: Works with robotics, pick-and-place systems, and automation cells. 🔹 Smart Controls: Equipped with PLC, HMI, and IoT-ready modules for smart factory environments. 🔹 Flexible Layouts: Supports straight, curved, Z-type, and multi-level configurations. 🔹 Modular Design: Easy installation, expansion, or reconfiguration. Types of Conveyors in Automation Systems: ✅ Belt Conveyors (PVC / PU / Rubber) ✅ Roller Conveyors (Gravity / Driven / Motorized) ✅ Slat Chain & Modular Belt Conveyors ✅ Pallet & Box Transfer Conveyors ✅ Vertical / Lift Conveyors ✅ Turntables & Diverters Technical Specifications: ⚙️ Drive System: Geared motor with VFD (Variable Speed) ⏩ Speed: 0.5 to 60 m/min (adjustable) 🧱 Material: MS powder-coated, SS304, or aluminum profile 💡 Sensors & Automation: Photoelectric sensors, proximity sensors, PLC, HMI optional 📏 Load Capacity: 10 kg to 2000 kg (custom based on application) Applications: 🏭 Automotive and Engineering Industries 🧃 Food & Beverage Processing 📦 Packaging & Distribution Lines 🧴 FMCG & Pharmaceuticals 🔌 Electronics Assembly & Testing

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TRANSFER LINE BELT CONVEYOR Efficient Material Movement for Seamless Production The Transfer Line Belt Conveyor is designed to streamline material handling in automated production lines. Ideal for assembly, packaging, and inspection processes, this conveyor ensures smooth and reliable transfer of components between workstations, improving productivity and reducing manual effort. ✅ Key Features: Robust Belt System: High-quality PVC/PU belt for smooth and durable operation. Customizable Design: Adjustable length, width, and height to fit specific line layouts. Modular Structure: Easy integration with existing machinery or future expansion. Precision Alignment: Ensures accurate part positioning for automation and robotic systems. Low Maintenance: Energy-efficient motor and minimal wear components. Safety Compliant: Comes with side guards and emergency stop options. 🏭 Applications: Automotive and auto parts manufacturing Electronics assembly lines FMCG & packaging units Pharmaceuticals and medical device production Food and beverage processing 📐 Specifications (Customizable): Belt Width: 200mm – 1000mm Conveyor Length: 1 meter – 15 meters Speed: Variable, up to 30 m/min Frame Material: Mild steel powder-coated / Stainless steel (SS304) Drive: Motorized with gearbox (AC or DC options) --- 🔧 Optional Add-Ons: Sensors for part detection Automatic stoppers & diverters Integration with PLC or SCADA systems

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CHAIN DRIVEN LIVE ROLLER CONVEYOR (CDLR) Product Description: The Chain Driven Live Roller (CDLR) Conveyor is a rugged and reliable material handling solution specifically designed for transporting heavy loads, pallets, drums, and industrial components. Powered by robust chain drives, this conveyor ensures continuous and controlled movement even in demanding environments. Key Features: 🛠️ Heavy-Duty Construction: Built with steel frames and precision rollers Ideal for handling loads up to several tons 🔗 Chain-Driven Rollers: Rollers are powered by chains for synchronized, high-torque movement Offers superior traction and load stability ⚙️ Custom Configurations: Available in straight, curved, and accumulation models Custom roller pitch, width, and load capacity 🧩 Easy Integration: Seamlessly connects with other conveyors, lifts, and automation systems Can include sensors, stoppers, and diverters for intelligent flow control 🏭 Industrial Grade: Designed for continuous operation in harsh environments Minimal maintenance and long operational life Applications: Pallet handling and warehousing Drum and heavy component transport Automotive and appliance assembly lines Steel, foundry, and heavy equipment manufacturing Packaging and end-of-line logistics Advantages: ✅ High load-carrying capacity ✅ Durable for 24/7 industrial use ✅ Excellent for dirty, oily, or abrasive environments ✅ Ensures steady and safe material flow ✅ Reduces manual handling and downtime

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CARTON SEALER + ONLINE WEIGHMENT CONVEYORS The Carton Sealer with Online Weighment Conveyor System is a high-efficiency end-of-line automation solution designed for sealing, weighing, and conveying cartons in a streamlined process. Ideal for logistics, packaging, and warehousing industries, this system improves accuracy and reduces manual labor. ✅ Key Features: Automated Carton Sealing: Top and bottom flap sealing using BOPP tape. Integrated Weighment Conveyor: Real-time weight checking of each carton during transit. Accurate Weight Display: Digital weight indicator with high precision load cells. Continuous Operation: Seamless movement from sealing to weighing to sorting/stacking. Adjustable Dimensions: Fits various carton sizes with quick height & width adjustment. ⚙️ Technical Specifications: Conveyor Width: 400mm – 600mm Weighing Range: Up to 50 kg (customizable) Belt Type: PVC / PU belt with mild steel or SS frame Speed: 15–30 cartons per minute (based on size) Control Panel: PLC-based automation for reliability and ease of use Optional Add-ons: Barcode scanner, rejection mechanism for overweight/underweight cartons 🏭 Applications: E-commerce and distribution centers FMCG & pharmaceuticals Warehouses and third-party logistics (3PL) Dairy and packaged food industries 💡 Benefits: Increases packaging speed and consistency Minimizes human error in weight tracking Reduces labor cost and improves data logging Seamlessly integrates with carton stackers, diverters, and ERP systems

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