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'highvolume packaging environments'

Items tagged with 'highvolume packaging environments'

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Flat Rough Top Belt Conveyor The Flat Rough Top Belt Conveyor is designed for efficient and safe transport of products on inclined or flat surfaces where grip is critical. The rough textured surface of the belt offers excellent slip resistance, making it ideal for transporting bags, cartons, boxes, and other irregular or lightweight items without slippage. Key Features: Belt Type: Rough top rubber or PVC belt for superior grip Frame: Mild Steel / Stainless Steel / Aluminium profile Drive System: Gearbox motor with direct or chain drive Load Capacity: Customizable (typically up to 50–100 kg/m) Speed: Variable speed options available (0.5–1.5 m/s) Inclination: Flat or inclined configuration up to 30° Support: Adjustable height with lockable caster wheels or fixed stands Applications: Warehouse and logistics Packaging lines Assembly units Carton and box handling Material transfer in inclined sections Advantages: Anti-slip surface ensures product stability Easy maintenance and long belt life Suitable for dry and semi-wet environments Optional side guides for product alignment

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🛠️ Compact Conveyor System for Machine Integration Our Compact Conveyor System is specifically designed for seamless integration with machines where space is limited but performance is critical. With its ultra-low profile and high-precision design, it offers a reliable solution for transferring small components between workstations, machines, or assembly units. Built with a slim frame and customizable dimensions, this conveyor is ideal for applications in automation, packaging, inspection, and light manufacturing. It operates smoothly, with minimal noise and low maintenance, making it perfect for clean environments such as electronics, pharma, and food industries. Available with various belt types like PU, PVC, or modular plastic chain, the system can be configured for straight transfer or incline movement. Motor options include side-mounted or integrated compact drives, with speed control available through VFD or servo motor compatibility. If you're looking to improve efficiency and save space on your production floor, our Compact Conveyor delivers dependable performance with smart design.

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🔷 ASSEMBLY LINE BELT CONVEYOR Description: The Assembly Line Belt Conveyor is a streamlined and highly adaptable system used to facilitate continuous movement of products through various stages of manual or automated assembly operations. Built with a flat, durable belt surface, it provides smooth and controlled transfer of components, tools, or finished goods, making it ideal for high-efficiency production environments. Whether you're assembling electronic parts, appliances, automotive components, or packaging goods, this conveyor is essential for boosting speed, accuracy, and worker productivity on the factory floor. --- ✅ Key Features: 🔹 Flat Belt Design: Ensures smooth product flow across assembly stations 🔹 Custom Workstations: Can be integrated with tables, lights, tools, and fixtures 🔹 Variable Speed Drive: Easily adjust belt speed based on production rate 🔹 Ergonomic Setup: Operator-friendly height and layout for improved efficiency 🔹 Flexible Configurations: Available in straight, U-shaped, or loop layouts --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1200 mm (customizable) ⏩ Speed: 5 to 30 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter ⛓️ Belt Material: PVC / PU / Rubber / Anti-static belts (as per product type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚙️ Drive Type: End / Center / Bottom drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Add-ons: 🔸 LED tube lighting and overhead structure 🔸 Tool holders, bins, and power sockets 🔸 Manual or pneumatic product stoppers 🔸 PLC-based start/stop sensors 🔸 ESD-safe version for electronics assembly --- 🏭 Applications: 🔌 Electronics & PCB Assembly 🚗 Automotive Component Assembly 🧴 Consumer Goods & Cosmetics Lines 🧃 FMCG Packaging & Filling Lines 🧰 Appliances, Toys, and Small Parts Assembly

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🔷 FLEXIBLE GRAVITY ROLLER CONVEYOR Description: The Flexible Gravity Roller Conveyor is a highly versatile and portable material handling system designed for easy movement of cartons, boxes, and totes in dynamic work environments. Built with a scissor-type expandable frame and free-rolling steel or plastic rollers, this conveyor is ideal for temporary, adjustable, and space-saving operations. It can be easily expanded, contracted, or curved to suit various layouts—perfect for loading/unloading trucks, packaging lines, and flexible assembly zones. --- ✅ Key Features: 🔹 Expandable & Retractable Design: Adjustable length and shape for flexible operations 🔹 Gravity Powered: No motor—uses product weight to move items 🔹 Swivel Castor Wheels: Equipped with lockable wheels for easy movement and positioning 🔹 Curvable Layout: Can be configured in straight, “S,” or curved patterns 🔹 Robust Construction: Strong scissor frame supports industrial usage --- ⚙️ Technical Specifications: 📏 Length: 2 to 10 meters (expandable/collapsible) 📦 Load Capacity: 40–80 kg/meter (based on roller and frame type) 🛞 Roller Type: Steel / PVC / Zinc-coated 🔧 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: Heavy-duty MS powder-coated or SS 📐 Adjustable Height: 600 mm to 1000 mm (with locking mechanism) --- 🔧 Optional Features: 🔸 Side guides for product alignment 🔸 End stops or product stoppers 🔸 Trolley-based storage 🔸 Anti-static or plastic rollers for sensitive materials 🔸 Custom roller diameter for lightweight/heavy products --- 🏭 Applications: 🚚 Truck & Container Loading/Unloading 📦 Warehousing & Distribution Centers 🏭 Packing & Sorting Lines 🧰 Flexible Assembly Stations 🛍️ Retail, Courier, and E-commerce Hubs

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🔷 MOBILE LOADING CONVEYOR Description: The Mobile Loading Conveyor is a versatile, moveable material handling system designed for fast, safe, and efficient loading and unloading of goods from trucks, containers, and warehouses. Built on a wheeled, adjustable frame, it offers the flexibility to be relocated easily across the facility, making it ideal for dynamic loading bays and logistics operations. This conveyor drastically reduces manual labor, saves time, and improves productivity in dispatch, receiving, and distribution environments. --- ✅ Key Features: 🔹 Portable Design: Equipped with castor wheels for easy mobility 🔹 Adjustable Height: Manual or hydraulic adjustment to suit different vehicle heights 🔹 Flexible Lengths: Available in fixed or telescopic versions 🔹 Sturdy Construction: Rugged frame suitable for continuous industrial use 🔹 Plug-and-Play Operation: Quick setup, minimal installation --- ⚙️ Technical Specifications: 📏 Conveyor Length: 4 to 12 meters (custom sizes available) 📦 Load Capacity: 50 to 100 kg/meter ⛓️ Belt Type: PVC / PU / Rubber (flat or rough-top for grip) ⏩ Speed: 10–30 m/min (variable with VFD) 🧱 Frame Material: MS powder-coated or SS304 ⚡ Power Supply: 230V or 415V AC, 3-phase --- 🔧 Optional Features: 🔸 Hydraulic or screw jack height adjustment 🔸 Telescopic or folding extensions 🔸 Side guides for safety 🔸 Battery backup for cord-free operation 🔸 Directional control for forward/reverse movement --- 🚛 Applications: 📦 Truck & Container Loading/Unloading 🏭 Warehouses & Logistics Hubs 🧴 FMCG & Packaging Industry 🧰 Engineering Components Transfer 🛍️ E-commerce and Courier Dispatch Operations

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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🔷 FACTORY AUTOMATION CONVEYOR Description: The Factory Automation Conveyor is a fully integrated material handling system designed to streamline production, reduce manual intervention, and improve efficiency across various stages of manufacturing. These conveyors can be tailored to fit any process, enabling seamless automation from raw material input to finished product output. Built with precision and durability, they support high-speed, synchronized operations and can be integrated with robots, sensors, PLCs, and vision systems. Key Features: 🔹 Custom-Built Design: Suits assembly, packing, inspection, and transfer applications. 🔹 High Integration Compatibility: Works with robotics, pick-and-place systems, and automation cells. 🔹 Smart Controls: Equipped with PLC, HMI, and IoT-ready modules for smart factory environments. 🔹 Flexible Layouts: Supports straight, curved, Z-type, and multi-level configurations. 🔹 Modular Design: Easy installation, expansion, or reconfiguration. Types of Conveyors in Automation Systems: ✅ Belt Conveyors (PVC / PU / Rubber) ✅ Roller Conveyors (Gravity / Driven / Motorized) ✅ Slat Chain & Modular Belt Conveyors ✅ Pallet & Box Transfer Conveyors ✅ Vertical / Lift Conveyors ✅ Turntables & Diverters Technical Specifications: ⚙️ Drive System: Geared motor with VFD (Variable Speed) ⏩ Speed: 0.5 to 60 m/min (adjustable) 🧱 Material: MS powder-coated, SS304, or aluminum profile 💡 Sensors & Automation: Photoelectric sensors, proximity sensors, PLC, HMI optional 📏 Load Capacity: 10 kg to 2000 kg (custom based on application) Applications: 🏭 Automotive and Engineering Industries 🧃 Food & Beverage Processing 📦 Packaging & Distribution Lines 🧴 FMCG & Pharmaceuticals 🔌 Electronics Assembly & Testing

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CHAIN DRIVEN LIVE ROLLER CONVEYOR (CDLR) Product Description: The Chain Driven Live Roller (CDLR) Conveyor is a rugged and reliable material handling solution specifically designed for transporting heavy loads, pallets, drums, and industrial components. Powered by robust chain drives, this conveyor ensures continuous and controlled movement even in demanding environments. Key Features: 🛠️ Heavy-Duty Construction: Built with steel frames and precision rollers Ideal for handling loads up to several tons 🔗 Chain-Driven Rollers: Rollers are powered by chains for synchronized, high-torque movement Offers superior traction and load stability ⚙️ Custom Configurations: Available in straight, curved, and accumulation models Custom roller pitch, width, and load capacity 🧩 Easy Integration: Seamlessly connects with other conveyors, lifts, and automation systems Can include sensors, stoppers, and diverters for intelligent flow control 🏭 Industrial Grade: Designed for continuous operation in harsh environments Minimal maintenance and long operational life Applications: Pallet handling and warehousing Drum and heavy component transport Automotive and appliance assembly lines Steel, foundry, and heavy equipment manufacturing Packaging and end-of-line logistics Advantages: ✅ High load-carrying capacity ✅ Durable for 24/7 industrial use ✅ Excellent for dirty, oily, or abrasive environments ✅ Ensures steady and safe material flow ✅ Reduces manual handling and downtime

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The SS Printing Conveyor is a specialized stainless-steel conveyor system designed for precision printing, drying, labeling, and inspection applications in clean and controlled environments. Made entirely from corrosion-resistant stainless steel (SS304/SS316), it is ideal for industries where hygiene, durability, and smooth operation are critical. ✅ Key Features: Full Stainless Steel Construction: Rust-proof and easy to clean—ideal for pharma, food, and printing industries. Flat & Stable Belt Surface: Ensures accurate alignment for printing, labeling, or coding operations. Vibration-Free Movement: Designed for precise motion, reducing print errors and smudging. Adjustable Speed: Variable frequency drive (VFD) controls allow flexible printing speed. Compact & Modular Design: Easy integration with inkjet printers, labeling machines, and vision systems. 🏭 Applications: Pharmaceutical blister/label printing Bottle, carton & pouch date coding Food product labeling Barcode & batch printing lines FMCG and cosmetic packaging lines ⚙️ Custom Options: Side guides and sensors UV curing/drying system integration Transparent safety covers Different belt types: PVC/PU/Mesh

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