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'compact system layout'

Items tagged with 'compact system layout'

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🛠️ Compact Conveyor System for Machine Integration Our Compact Conveyor System is specifically designed for seamless integration with machines where space is limited but performance is critical. With its ultra-low profile and high-precision design, it offers a reliable solution for transferring small components between workstations, machines, or assembly units. Built with a slim frame and customizable dimensions, this conveyor is ideal for applications in automation, packaging, inspection, and light manufacturing. It operates smoothly, with minimal noise and low maintenance, making it perfect for clean environments such as electronics, pharma, and food industries. Available with various belt types like PU, PVC, or modular plastic chain, the system can be configured for straight transfer or incline movement. Motor options include side-mounted or integrated compact drives, with speed control available through VFD or servo motor compatibility. If you're looking to improve efficiency and save space on your production floor, our Compact Conveyor delivers dependable performance with smart design.

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🔷 CLEAT WITH SIDEWALL CONVEYOR Description: The Cleat with Sidewall Conveyor is a specialized belt conveyor system designed to transport bulk materials at steep inclines or vertical angles without product spillage or rollback. The belt features integrated sidewalls and cleats (flights) that create a pocket to hold loose or granular items in place while moving upward or downward. It is widely used in industries that handle powder, grains, granules, packaged goods, and small components, ensuring efficient, space-saving vertical or inclined transport. Key Features: 🔹 Corrugated Sidewalls: Prevent material from falling off the sides during incline. 🔹 High-Strength Cleats: Secure product and prevent sliding or rollback on steep slopes. 🔹 Compact Footprint: Ideal for vertical or steep incline conveying where space is limited. 🔹 Durable Belt Material: Oil, chemical, and abrasion-resistant belt with high flexibility. 🔹 Customizable Layout: Supports S-shape, Z-shape, and straight inclines. Technical Specifications: 📦 Belt Width: 300 mm to 1000 mm (customizable) ⛰️ Incline Angle: Up to 90° vertical ⛓️ Cleat Height: 30 mm to 100 mm (depending on product type) 📏 Sidewall Height: 40 mm to 150 mm ⚙️ Drive Type: Geared motor with direct or chain drive 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Add-ons: 🔸 Hopper feeding system 🔸 Vibratory feeder at inlet 🔸 Discharge chute or diverter 🔸 Sensor-based automatic start/stop Applications: 🧃 Food Grains & Powder Transfer 🛢️ Chemical Granules or Resin Pellets 📦 Packaged Goods in Pouches or Cartons 🏭 Fertilizer, Cement, and Plastic Industries 🧴 Pharmaceutical or Cosmetic Powders

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CURVE 180° POWER TURN MODULAR BELT CONVEYOR WITH ASSEMBLY Precision Curve Handling | Modular Assembly | Smooth Product Transfer The Curve 180° Power Turn Modular Belt Conveyor with Assembly is a specially engineered solution to change the direction of product flow by 180 degrees without interrupting the process. Designed with modular plastic belts and a precision frame structure, it ensures smooth, reliable motion—perfect for compact spaces and U-turn conveyor layouts. 🔧 Assembly Description: Frame: Heavy-duty Mild Steel (MS) Powder Coated or Stainless Steel (SS304), modular welded design Supports: Height-adjustable legs with vibration-dampening pads Conveyor Belt: Food-grade modular plastic chain belt with interlocking links Drive System: Geared motor with Variable Frequency Drive (VFD) for controlled speed Bearings & Pulleys: Sealed-for-life bearings with low-maintenance curved sprockets Side Guides: Adjustable SS or polycarbonate for product containment during turning Safety Covers: Provided over moving parts for operational safety ⚙️ Key Features: 🔄 180° curved modular belt design 🔗 Modular construction for easy assembly/disassembly ⚙️ Smooth & silent drive system with torque control 🛠️ Low maintenance with easy belt replacement 📦 Applications: Food & Beverage Plants – biscuit, bottle, snack lines Packaging Units – cartons, pouches, boxes E-commerce Warehousing – returns and dispatch U-turns Pharmaceuticals & Cosmetics – high hygiene conveyor lines Assembly Lines – small goods return loops ✅ Benefits: ✅ Reduces Floor Space Requirements ✅ Modular Parts – Easy to Assemble, Maintain & Expand ✅ Eliminates Transfer Gaps & Reduces Product Damage ✅ Customizable Dimensions & Speed Settings

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Cold Storage Belt Conveyor Systems are engineered to perform reliably in low-temperature environments, ensuring smooth and efficient material flow in freezers, chillers, and refrigerated warehouses. These conveyors are designed with temperature-resistant components to prevent cracking, warping, or slipping—even in sub-zero conditions. ✅ Key Features: Low-Temperature Resistant Belts: Special food-grade PVC/PU belts that stay flexible and strong in cold environments (up to -30°C or below). Stainless Steel Frame Construction: Corrosion-resistant and hygienic for use in food, pharma, or chemical cold rooms. Non-Slip, Anti-Freeze Design: Ensures safe and stable movement of cartons, crates, and loose products. Insulated Drive Components: Motors, gearboxes, and controls are insulated or externally placed to prevent freeze damage. Modular and Customizable: Designed to suit different layout needs—straight, inclined, curved, or Z-type. 🧊 Applications: Frozen food processing & packaging Cold chain logistics centers Ice cream, dairy, meat & seafood storage Pharmaceutical cold rooms Deep freezer warehouses ⚙️ Available Options: Hygienic belt material (FDA/CE compliant) Adjustable speed with VFD Stainless steel rollers and guides Sensor integration for automated systems

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Water Bottle Transfer Conveyor – Efficient, Hygienic & High-Speed Bottle Handling Our Water Bottle Transfer Conveyor is designed for seamless and efficient movement of water bottles across various stages of the production and packaging line. Engineered with precision, this conveyor system ensures smooth transfer between filling, capping, labeling, and packaging machines with minimal manual handling. ✅ Key Features: Hygienic Construction: Made from SS304 stainless steel, ideal for food and beverage industries. Smooth Bottle Transfer: Eliminates spillage and jamming during high-speed operations. Adjustable Guide Rails: Easily adapts to different bottle sizes (200ml to 2L). Modular Belt or Slat Chain Options: Durable, low-maintenance, and water-resistant conveyor surface. Speed Control: Equipped with a variable frequency drive (VFD) for speed adjustments. Compact Design: Space-saving structure suitable for tight production areas. 💡 Applications: Mineral water and soft drink bottling plants Juice and dairy bottle filling lines Pharma and cosmetics liquid bottling units Boost your line efficiency with our Water Bottle Transfer Conveyor—customizable for your layout and production capacity.

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Within the short time period, we are engaged in presenting an excellent grade of Power Turn Belt Conveyors. This power turn belt is manufactured using high quality alloy and advanced technology. The precision engineering provided in power turn belt offer accurate dimension and aligned functionality. Furthermore, this power turn belt is developed adhering to industry standards, which assure high durability and reliable performance to the users. In addition, clients can also opt for custom power turn belt according to the business or projects requirements. Features: Operation is simper and easier No adjustment of the shoe High load pulling capacity

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🚀 Flat Belt Conveyor with Sensors – Smart Material Handling Upgrade your automation process with our Flat Belt Conveyor integrated with smart sensors — built for speed, accuracy, and intelligent control. This system not only moves your products efficiently but also detects, counts, and tracks them using advanced sensor technology. Whether you're in packaging, sorting, inspection, or assembly, this conveyor helps reduce manual work and increases productivity. Its sleek, flat surface and durable PU/PVC belt ensure smooth transport of materials, while photoelectric, proximity, or load sensors can be installed as per application needs. --- 🔑 Highlights: Compact and low-noise design Integrated sensors for object detection, counting, or sorting Customizable length, width, and speed Sensor types: Photoelectric, Infrared, Proximity, or Load sensors Supports automation with PLC or microcontroller integration Ideal for electronics, pharma, food processing, and packaging lines --- 📦 Applications: Detecting and rejecting defective parts Automatic part counting Box or carton movement tracking Machine infeed/outfeed automation Robotic pick & place synchronization --- Enhance your production line with intelligence and efficiency. Contact us to customize your Flat Belt Conveyor with Sensors today.

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🔷 HORIZONTAL PVC BELT CONVEYOR Description: The Horizontal PVC Belt Conveyor is a widely used and versatile conveying system designed for the efficient horizontal transport of materials in a wide range of industries. Built with a durable PVC (Polyvinyl Chloride) belt, it provides smooth, low-friction, and reliable movement of products such as cartons, pouches, trays, and light components. This conveyor is ideal for assembly lines, inspection stations, packaging areas, and general product handling, where stable, consistent, and clean material flow is essential. --- ✅ Key Features: 🔹 Durable PVC Belt: Resistant to wear, chemicals, and mild heat 🔹 Smooth Horizontal Flow: Ideal for light to medium-duty product transfer 🔹 Customizable Length & Width: Tailored to suit application and layout needs 🔹 Quiet & Low Maintenance: Minimal moving parts and noise-free operation 🔹 Cost-Effective: Simple design with long service life --- ⚙️ Technical Specifications: 📏 Belt Width: 200 mm to 1200 mm (custom sizes available) 📐 Conveyor Length: 1 meter to 15 meters ⏩ Speed: 5 to 40 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter (depending on frame) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⛓️ Drive Type: End or center drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Features: 🔸 Side guides or product stoppers 🔸 Stainless steel food-grade version 🔸 Adjustable legs for height setting 🔸 Sensor-based start/stop operation 🔸 ESD-safe PVC belt for electronics industry --- 🏭 Applications: 📦 Packaging & Inspection Lines 🧃 Food, Beverage & FMCG Handling 🔌 Electronics & Light Assembly 🧴 Pharmaceutical and Cosmetic Transfer 🧰 General Industrial Material Handling

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