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'zero pressure accumulation'

Items tagged with 'zero pressure accumulation'

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Conveyor

🔷 MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- ✅ Key Features: 🔹 Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency 🔹 Low Noise & Maintenance: No external chains or belts—clean, quiet, and reliable operation 🔹 Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems 🔹 Energy-Efficient: Power only runs when product is detected, saving energy 🔹 Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- ⚙️ Technical Specifications: 📏 Roller Diameter: 50 mm to 60 mm (typical) 📦 Load Capacity: Up to 50 kg per roller zone ⏩ Speed: 10–60 m/min (VFD or logic-controlled) ⚡ Power Supply: 24V DC or 48V DC (via power supply unit) 🧱 Frame Material: MS powder-coated / SS / Aluminum profile ⚙️ Control System: Integrated logic, PLC, or Ethernet-based for automation --- 🔧 Optional Features: 🔸 Zero pressure accumulation (ZPA) logic 🔸 Photoelectric sensors for zone control 🔸 Diverters, pushers, or stoppers for sorting 🔸 Touchscreen HMI with speed and direction control 🔸 ESD-safe rollers for electronics handling --- 🏭 Applications: 📦 Warehouse & Distribution Centers (WMS Integrated) 🛒 E-commerce & Order Fulfillment 🧰 Electronics & Appliance Assembly Lines 🏭 Automotive & Light Manufacturing Units 🧴 FMCG & Pharmaceutical Packaging Zones

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Roller Conveyor

Motorized Roller Conveyor – Efficient, Reliable, and Smart Material Handling Our Motorized Roller Conveyor is a cutting-edge solution designed to optimize material movement in warehouses, manufacturing units, and distribution centers. Engineered for high performance and low maintenance, this conveyor system features powered rollers that ensure smooth, consistent flow of goods with minimal human intervention. Equipped with advanced drive mechanisms and customizable roller spacing, the system is ideal for handling various load sizes — from cartons and totes to heavy packages. Whether you're moving lightweight boxes or bulky goods, the motorized rollers deliver controlled, quiet, and energy-efficient transport. What sets our conveyor apart is its modular design, allowing easy integration with sensors, diverters, and control systems for automation-ready operation. With speed adjustability and zero-pressure accumulation options, it enhances productivity while protecting products from collisions and damage. Perfect for e-commerce, food & beverage, automotive, and logistics industries, this solution reduces labor costs, increases throughput, and streamlines workflow with minimal downtime. Product Details: Minimum Order Quantity: 10 Meter Roller Material: Steel Brand: IC Length: 10 feet to 100 feet Roller Diameter: 50 mm to 90 mm OD Usage/Application: Pallet Moving, Carton Box Width Available: 300 to 1500 mm Color: Customized Material: MS & SS Design: Customized Country of Origin: Made in India Additional Information: Production Capacity: 100 mtrs Delivery Time: 6 weeks

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Conveyor

🔷 Z BUCKET ELEVATOR CONVEYOR Description: The Z Bucket Elevator Conveyor is a specially designed vertical conveying system used to lift bulk materials efficiently and gently from a low-level intake to a higher discharge point in a Z-shaped path. It is ideal for transporting granules, powders, small solids, and fragile items in a clean, controlled, and space-saving manner. This conveyor ensures zero spillage, minimal product damage, and high throughput, making it perfect for industries that demand precision and hygiene. --- ✅ Key Features: 🔹 Z-Type Structure: Vertical + horizontal movement in one compact system 🔹 Modular Bucket Design: Easy to clean, replace, and maintain 🔹 Gentle Product Handling: Ideal for fragile materials like food, snacks, seeds 🔹 Dust-Free Operation: Enclosed construction reduces contamination 🔹 Accurate Discharge: Single or multiple discharge points possible (with pneumatic options) --- ⚙️ Technical Specifications: 🪣 Bucket Material: Food-grade PP, SS304, or MS 📏 Bucket Volume: 0.5 to 5 liters (custom sizes available) ⏫ Lifting Height: Up to 10 meters or more ⛓️ Drive Type: Geared motor with chain or belt system 🧱 Frame Material: SS304, MS powder-coated, or aluminum ⚡ Power Supply: 3 Phase, 415V AC --- 🔧 Optional Features: 🔸 Multi-discharge system with pneumatic gates 🔸 Vibratory or screw feeder at inlet 🔸 Hopper with level sensors 🔸 Anti-spill and anti-jam safety design 🔸 PLC + HMI control panel --- 🏭 Applications: 🍿 Snacks & Food Products (Chips, Nuts, Namkeen) 🌾 Grains, Seeds, Pulses, and Cereals 🧃 Powders (Sugar, Salt, Coffee, Spices) 🛢️ Chemical Granules, Fertilizers 📦 Pharma, Cosmetic, and Packing Lines

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Conveyor

🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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Conveyor

CHAIN DRIVEN LIVE ROLLER CONVEYOR (CDLR) Product Description: The Chain Driven Live Roller (CDLR) Conveyor is a rugged and reliable material handling solution specifically designed for transporting heavy loads, pallets, drums, and industrial components. Powered by robust chain drives, this conveyor ensures continuous and controlled movement even in demanding environments. Key Features: 🛠️ Heavy-Duty Construction: Built with steel frames and precision rollers Ideal for handling loads up to several tons 🔗 Chain-Driven Rollers: Rollers are powered by chains for synchronized, high-torque movement Offers superior traction and load stability ⚙️ Custom Configurations: Available in straight, curved, and accumulation models Custom roller pitch, width, and load capacity 🧩 Easy Integration: Seamlessly connects with other conveyors, lifts, and automation systems Can include sensors, stoppers, and diverters for intelligent flow control 🏭 Industrial Grade: Designed for continuous operation in harsh environments Minimal maintenance and long operational life Applications: Pallet handling and warehousing Drum and heavy component transport Automotive and appliance assembly lines Steel, foundry, and heavy equipment manufacturing Packaging and end-of-line logistics Advantages: ✅ High load-carrying capacity ✅ Durable for 24/7 industrial use ✅ Excellent for dirty, oily, or abrasive environments ✅ Ensures steady and safe material flow ✅ Reduces manual handling and downtime

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Conveyor

PLOUGH DIVERTER Fast Diversion | Zero Damage | Automated Sorting The Plough Diverter is a smart mechanical system used to redirect products or materials across conveyor belts with precision and speed. Designed like an angled plough or blade, it smoothly pushes products to a different line or chute without stopping the conveyor flow, making it ideal for sorting, rejecting, or splitting product lines. ⚙️ Key Features: 🔧 Sturdy MS/SS Construction with Powder Coating ⛷️ Adjustable Plough Angle for Accurate Diversion ⚙️ Manual, Pneumatic, or Motorized Actuation Options 🚧 No Product Jamming or Damage During Operation ⚡ Compatible with Belt, Roller & Modular Conveyors 🏭 Applications: Carton & Packet Sorting in Logistics Pouch & Bag Diversion in Packaging Lines Reject Mechanism in Check Weighers Product Line Changeovers in FMCG E-commerce & Courier Warehouses ✅ Benefits: ✅ High-Speed Sorting without Conveyor Stoppage ✅ Customizable Positioning – Left, Right, Dual Side ✅ Reduces Manual Sorting Errors ✅ Low Maintenance, Rugged Design ✅ Suitable for Light & Medium-Duty Loads

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Conveyor

Cold Storage Belt Conveyor Systems are engineered to perform reliably in low-temperature environments, ensuring smooth and efficient material flow in freezers, chillers, and refrigerated warehouses. These conveyors are designed with temperature-resistant components to prevent cracking, warping, or slipping—even in sub-zero conditions. ✅ Key Features: Low-Temperature Resistant Belts: Special food-grade PVC/PU belts that stay flexible and strong in cold environments (up to -30°C or below). Stainless Steel Frame Construction: Corrosion-resistant and hygienic for use in food, pharma, or chemical cold rooms. Non-Slip, Anti-Freeze Design: Ensures safe and stable movement of cartons, crates, and loose products. Insulated Drive Components: Motors, gearboxes, and controls are insulated or externally placed to prevent freeze damage. Modular and Customizable: Designed to suit different layout needs—straight, inclined, curved, or Z-type. 🧊 Applications: Frozen food processing & packaging Cold chain logistics centers Ice cream, dairy, meat & seafood storage Pharmaceutical cold rooms Deep freezer warehouses ⚙️ Available Options: Hygienic belt material (FDA/CE compliant) Adjustable speed with VFD Stainless steel rollers and guides Sensor integration for automated systems

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Conveyor

Our Modular Belt Conveyor is a high-performance material handling solution designed for durability, hygiene, and flexibility. Built with interlocking plastic modules, this conveyor offers superior strength, low maintenance, and quick belt replacement compared to traditional belt systems. Engineered for industries such as food processing, packaging, pharmaceuticals, automotive, and logistics, modular belts are resistant to moisture, chemicals, and temperature variations. The open surface design allows for easy cleaning and drainage, making it perfect for hygienic applications like seafood, meat, bakery, or dairy production. The conveyor can be configured in straight, curved, inclined, or Z-shaped paths, allowing maximum layout efficiency in limited spaces. It also supports accumulation, sorting, and drying operations. The belts are available in various widths, materials, and profiles, depending on load and usage conditions. Supported by a rugged stainless steel or aluminum frame, and driven by an energy-efficient motor system, the Modular Belt Conveyor ensures smooth, reliable, and continuous operation with minimal downtime. Whether you need gentle product handling or heavy-duty transport, our solution is built to scale with your business. Contact us today for custom sizes and industry-specific designs that deliver performance and reliability.

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Conveyor

Our Modular Belt Conveyor is a high-performance material handling solution designed for durability, hygiene, and flexibility. Built with interlocking plastic modules, this conveyor offers superior strength, low maintenance, and quick belt replacement compared to traditional belt systems. Engineered for industries such as food processing, packaging, pharmaceuticals, automotive, and logistics, modular belts are resistant to moisture, chemicals, and temperature variations. The open surface design allows for easy cleaning and drainage, making it perfect for hygienic applications like seafood, meat, bakery, or dairy production. The conveyor can be configured in straight, curved, inclined, or Z-shaped paths, allowing maximum layout efficiency in limited spaces. It also supports accumulation, sorting, and drying operations. The belts are available in various widths, materials, and profiles, depending on load and usage conditions. Supported by a rugged stainless steel or aluminum frame, and driven by an energy-efficient motor system, the Modular Belt Conveyor ensures smooth, reliable, and continuous operation with minimal downtime. Whether you need gentle product handling or heavy-duty transport, our solution is built to scale with your business. Contact us today for custom sizes and industry-specific designs that deliver performance and reliability.

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