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Items tagged with 'structure'

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Conveyor

Conveyor without Welding You want a conveyor system that is fully assembled without any welding — instead, it uses: Bolted joints Modular frames Aluminum profiles (T-slot) Clamps or brackets --- 🔧 Suitable Types of No-Welding Conveyors: 1. Modular Belt Conveyors Structure made of aluminum profile or stainless steel with bolted frames Easy to assemble and modify Used in food, pharma, packaging 2. Flat Belt Conveyors (Bolted Frame) MS or SS frame fully assembled using nuts and bolts Common in industries where frequent modifications or maintenance is needed 3. Aluminum Profile Conveyors (T-slot) Light-weight, modular No welding — all components are bolted Highly customizable --- 🛠️ Advantages of No-Welding Conveyors: Easy to transport, install, and modify No need for welding equipment or skilled welders Cleaner, ideal for hygienic industries Saves time during assembly

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🔷 ASSEMBLY LINE BELT CONVEYOR Description: The Assembly Line Belt Conveyor is a streamlined and highly adaptable system used to facilitate continuous movement of products through various stages of manual or automated assembly operations. Built with a flat, durable belt surface, it provides smooth and controlled transfer of components, tools, or finished goods, making it ideal for high-efficiency production environments. Whether you're assembling electronic parts, appliances, automotive components, or packaging goods, this conveyor is essential for boosting speed, accuracy, and worker productivity on the factory floor. --- ✅ Key Features: 🔹 Flat Belt Design: Ensures smooth product flow across assembly stations 🔹 Custom Workstations: Can be integrated with tables, lights, tools, and fixtures 🔹 Variable Speed Drive: Easily adjust belt speed based on production rate 🔹 Ergonomic Setup: Operator-friendly height and layout for improved efficiency 🔹 Flexible Configurations: Available in straight, U-shaped, or loop layouts --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1200 mm (customizable) ⏩ Speed: 5 to 30 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter ⛓️ Belt Material: PVC / PU / Rubber / Anti-static belts (as per product type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚙️ Drive Type: End / Center / Bottom drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Add-ons: 🔸 LED tube lighting and overhead structure 🔸 Tool holders, bins, and power sockets 🔸 Manual or pneumatic product stoppers 🔸 PLC-based start/stop sensors 🔸 ESD-safe version for electronics assembly --- 🏭 Applications: 🔌 Electronics & PCB Assembly 🚗 Automotive Component Assembly 🧴 Consumer Goods & Cosmetics Lines 🧃 FMCG Packaging & Filling Lines 🧰 Appliances, Toys, and Small Parts Assembly

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🔷 SPIRAL GRAVITY FREE FLOW ROLLER CONVEYOR Description: The Spiral Gravity Free Flow Roller Conveyor is a space-saving and cost-effective solution for downward vertical product movement using gravity. Designed with angled spiral rollers, it allows cartons, totes, and boxes to move smoothly and continuously from one floor to another without the need for power or motors. Its compact spiral structure makes it ideal for facilities with limited floor space and high vertical transport needs. Commonly used in warehousing, dispatch zones, retail logistics, and packaging lines, this conveyor enhances workflow and reduces manual handling. --- ✅ Key Features: 🔹 No Power Required: Operates entirely by gravity for energy savings 🔹 Spiral Design: Enables vertical movement while saving horizontal floor space 🔹 Smooth & Controlled Flow: Precision-angled rollers ensure safe, continuous descent 🔹 Modular & Scalable: Can be integrated into any material handling system 🔹 Low Maintenance: Simple design with minimal wear-and-tear components --- ⚙️ Technical Specifications: 📏 Height: 2 to 6 meters (customizable) 🔄 Roller Type: Zinc-plated steel / PVC / Rubber-coated 📦 Load Capacity: Up to 40 kg per unit (depending on product and pitch) 🌀 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 📐 Spiral Slope: Typically 12°–18°, adjustable based on product type --- 🔧 Optional Features: 🔸 Entry/Exit transition rollers 🔸 Product guides or side guards 🔸 Adjustable legs or supports 🔸 Lockable castor base (for movable systems) 🔸 Safety stops or speed controllers --- 🏭 Applications: 📦 Carton and Tote Movement Between Floors 🏢 Multi-level Warehousing & Dispatch Systems 🧃 FMCG and Food Product Transfer 🛍️ Retail and E-commerce Fulfillment Centers 🏭 Assembly and Packaging Outfeed

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🔷 CUT RESISTANT BELT CONVEYOR Description: The Cut Resistant Belt Conveyor is a heavy-duty conveying system engineered for abrasive, sharp, or jagged materials that may damage standard belts. It features a special rubber or composite belt reinforced with cut-resistant layers, making it ideal for harsh industrial applications such as metal scrap, glass, stones, and construction debris. Built to deliver high durability and extended service life, this conveyor is commonly used in metal processing, recycling, quarrying, and heavy engineering environments. --- ✅ Key Features: 🔹 High Cut Resistance: Designed to handle sharp-edged materials without belt tearing 🔹 Abrasion-Resistant Surface: Withstands continuous friction and impact 🔹 Reinforced Belt Structure: Fabric or steel mesh layers for added strength 🔹 Low Maintenance: Extended lifespan reduces downtime and replacement cost 🔹 Heavy-Duty Frame: Built for extreme operating conditions --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1500 mm 📦 Load Capacity: Up to 1000 kg/meter (customized based on design) ⛓️ Belt Material: Multi-ply rubber with cut-resistant compound 🧱 Frame Material: Heavy-duty MS (powder-coated or painted) ⚙️ Drive Type: Gearbox with direct/indirect drive ⏩ Speed: 5–30 m/min (VFD optional) ⚡ Power Supply: 3-phase, 415V AC --- 🔧 Optional Features: 🔸 Impact bars or rollers at loading point 🔸 Skirt board sealing for dust control 🔸 Scraper and belt cleaners 🔸 Side guards and top covers 🔸 Magnetic separator or metal detector integration --- 🏭 Applications: 🛠️ Metal Scrap Handling & Steel Plants 🧱 Glass & Ceramic Industries 🪨 Stone, Sand, and Gravel Transfer 🔄 Recycling & Waste Management Facilities 🏗️ Demolition & Construction Material Transfer

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🔷 Z BUCKET ELEVATOR CONVEYOR Description: The Z Bucket Elevator Conveyor is a specially designed vertical conveying system used to lift bulk materials efficiently and gently from a low-level intake to a higher discharge point in a Z-shaped path. It is ideal for transporting granules, powders, small solids, and fragile items in a clean, controlled, and space-saving manner. This conveyor ensures zero spillage, minimal product damage, and high throughput, making it perfect for industries that demand precision and hygiene. --- ✅ Key Features: 🔹 Z-Type Structure: Vertical + horizontal movement in one compact system 🔹 Modular Bucket Design: Easy to clean, replace, and maintain 🔹 Gentle Product Handling: Ideal for fragile materials like food, snacks, seeds 🔹 Dust-Free Operation: Enclosed construction reduces contamination 🔹 Accurate Discharge: Single or multiple discharge points possible (with pneumatic options) --- ⚙️ Technical Specifications: 🪣 Bucket Material: Food-grade PP, SS304, or MS 📏 Bucket Volume: 0.5 to 5 liters (custom sizes available) ⏫ Lifting Height: Up to 10 meters or more ⛓️ Drive Type: Geared motor with chain or belt system 🧱 Frame Material: SS304, MS powder-coated, or aluminum ⚡ Power Supply: 3 Phase, 415V AC --- 🔧 Optional Features: 🔸 Multi-discharge system with pneumatic gates 🔸 Vibratory or screw feeder at inlet 🔸 Hopper with level sensors 🔸 Anti-spill and anti-jam safety design 🔸 PLC + HMI control panel --- 🏭 Applications: 🍿 Snacks & Food Products (Chips, Nuts, Namkeen) 🌾 Grains, Seeds, Pulses, and Cereals 🧃 Powders (Sugar, Salt, Coffee, Spices) 🛢️ Chemical Granules, Fertilizers 📦 Pharma, Cosmetic, and Packing Lines

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🔷 PARTS ASSEMBLY LINE CONVEYOR Description: The Parts Assembly Line Conveyor is a precision-designed conveyor system tailored for automated or semi-automated assembly processes. It enables the smooth and efficient flow of components and sub-assemblies along a production line, improving productivity, reducing manual handling, and ensuring streamlined operations. These conveyors can be configured for manual, automated, or hybrid operations, and are commonly used in automotive, electronics, appliance, and engineering industries. --- ✅ Key Features: 🔹 Modular Construction: Easily scalable or reconfigurable to fit production changes 🔹 Ergonomic Design: Allows operator-friendly access for assembly tasks 🔹 Flexible Belt Options: PVC, PU, slat chain, roller, or modular belt depending on part size and process 🔹 Precision Movement: Supports synchronized movement and indexing 🔹 Automation Ready: Compatible with sensors, PLC, robotic arms, and vision systems --- ⚙️ Technical Specifications: 📏 Conveyor Width: 300 mm to 1200 mm (customizable) 📦 Load Capacity: Up to 200 kg/meter (based on structure) ⛓️ Belt/Chain Type: PU belt, slat chain, modular plastic, or roller ⏩ Speed: 5 to 30 m/min (variable with VFD) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚡ Power Supply: 230V / 415V AC 3-phase motor --- 🔧 Optional Add-Ons: 🔸 Workstations with lighting & tools 🔸 Pneumatic/Electric lifting or stopping stations 🔸 Part bins and tool holders 🔸 Indexing drive with timer/sensor control 🔸 ESD-safe design for electronic parts --- 🏭 Common Applications: 🚗 Automotive Component Assembly 🔌 Electronics & PCB Assembly 🧰 Home Appliance Assembly Lines 🧴 FMCG, Personal Care, and Packaging 🛠️ General Engineering Part Assembly

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🔷 TELESCOPIC CONVEYOR Description: The Telescopic Conveyor is a highly efficient and space-saving solution for loading and unloading goods from trucks, trailers, and containers. Designed with extendable boom sections, it enables operators to easily reach deep into vehicles, significantly reducing manual labor, loading time, and operational costs. Key Features: 🔹 Extendable Design: Telescoping boom adjusts to various truck/container lengths. 🔹 Easy Operation: Push-button or joystick control for extension, retraction, and belt movement. 🔹 Ergonomic Working Height: Adjustable height ensures operator comfort and safety. 🔹 Heavy-Duty Construction: Designed for continuous operation in industrial environments. 🔹 Reverse & Forward Motion: Belt can move in both directions for loading/unloading. Technical Specifications: 📏 Extension Range: 6 meters to 12 meters (custom options available) ⏩ Belt Width: 600 mm to 800 mm ⚙️ Speed: Up to 35 m/min (variable frequency drive optional) 🧱 Structure Material: Mild Steel Powder Coated / SS (as per requirement) 🔌 Power Supply: 3 Phase, 415V AC Optional Add-ons: 🔸 Mobile wheel base for easy relocation 🔸 Operator platform with control panel 🔸 LED lighting for better visibility inside containers 🔸 Hydraulic height adjustment Applications: 🚛 Truck Loading / Unloading 📦 E-commerce & Courier Hubs 🏭 Warehousing & Logistics 🏢 Parcel, FMCG & Distribution Centers

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Conveyor

TRANSFER LINE BELT CONVEYOR Efficient Material Movement for Seamless Production The Transfer Line Belt Conveyor is designed to streamline material handling in automated production lines. Ideal for assembly, packaging, and inspection processes, this conveyor ensures smooth and reliable transfer of components between workstations, improving productivity and reducing manual effort. ✅ Key Features: Robust Belt System: High-quality PVC/PU belt for smooth and durable operation. Customizable Design: Adjustable length, width, and height to fit specific line layouts. Modular Structure: Easy integration with existing machinery or future expansion. Precision Alignment: Ensures accurate part positioning for automation and robotic systems. Low Maintenance: Energy-efficient motor and minimal wear components. Safety Compliant: Comes with side guards and emergency stop options. 🏭 Applications: Automotive and auto parts manufacturing Electronics assembly lines FMCG & packaging units Pharmaceuticals and medical device production Food and beverage processing 📐 Specifications (Customizable): Belt Width: 200mm – 1000mm Conveyor Length: 1 meter – 15 meters Speed: Variable, up to 30 m/min Frame Material: Mild steel powder-coated / Stainless steel (SS304) Drive: Motorized with gearbox (AC or DC options) --- 🔧 Optional Add-Ons: Sensors for part detection Automatic stoppers & diverters Integration with PLC or SCADA systems

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Z Type Cleat Belt Conveyor The Z Type Cleat Belt Conveyor is designed to efficiently transport materials in a vertical or steeply inclined path. This conveyor features a cleated belt mounted on a Z-shaped frame, allowing smooth transfer between different elevations without material rollback. ✅ Key Features: Z-Shape Structure: Ideal for lifting materials from lower to higher levels. Cleated Belt Design: Prevents product slippage during incline movement. Compact Footprint: Saves space while offering high capacity elevation. Material Options: Food-grade PVC/PU belts or industrial rubber belts available. Customizable: Width, height, and angle can be tailored to specific needs. 🏭 Applications: Food processing (grains, fruits, vegetables) Pharmaceuticals Packaging industry Agriculture Granule or powder transfer in bulk handling ⚙️ Technical Specs (Customizable): Belt Width: 200mm to 1000mm Conveyor Height: Up to 10 meters Cleat Height: 30mm to 100mm Speed: Variable with geared motor or VFD Structure: MS powder coated / SS 304 for hygiene 💡 Benefits: Reduces spillage and product damage Increases productivity with continuous flow Suitable for automation and integration with other conveyors

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