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'special transition apparatus'

Items tagged with 'special transition apparatus'

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Our Rotating Turntable Conveyor is designed to optimize the transfer and redirection of products in conveyor systems with minimal manual effort. This space-saving solution allows 360-degree rotation, making it ideal for changing the direction of product flow, sorting, or accumulating items efficiently in a controlled manner. Built with a robust steel platform and powered by a precision motor drive, the turntable can handle a wide range of loads — from light cartons to heavy-duty components. It offers adjustable rotation speed, smooth movement, and can be seamlessly integrated into existing conveyor systems, enhancing operational flexibility. Ideal for use in automated packaging lines, assembly stations, warehouse systems, and manufacturing plants, the turntable ensures a consistent and safe transition of materials, especially where angular redirection is required without lifting or manual pushing. The platform surface is available in stainless steel, PVC-covered, or roller finish, depending on the application. Safety features like emergency stop switches, load sensors, and non-slip surfaces can be included upon request. Upgrade your material handling system with our Rotating Turntable Conveyor — the perfect choice for efficiency, safety, and space utilization in modern industrial setups.

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🔷 CONTAINER LOADING CONVEYOR Description: The Container Loading Conveyor is a robust, mobile material handling system designed to quickly and efficiently load or unload containers and trucks. It is especially useful in logistics, warehouses, and shipping centers where manual loading is time-consuming and labor-intensive. Built for heavy-duty operation, this conveyor greatly reduces manpower requirements, speeds up loading processes, and ensures safety. Available in fixed or telescopic designs, it can be adjusted in height and length to suit various container sizes and loading conditions. --- ✅ Key Features: 🔹 Fast & Efficient Loading: Cuts down container loading time significantly 🔹 Adjustable Height: Manual or hydraulic lifting to match container height 🔹 Extendable/Telescopic Options: Reach deep inside containers easily 🔹 Heavy-Duty Construction: Designed to handle tough industrial environments 🔹 Mobile Design: Castor wheels or forklift pockets for easy movement --- ⚙️ Technical Specifications: 📏 Length: 4 to 12 meters (expandable / telescopic available) 📦 Load Capacity: Up to 100 kg/meter ⛓️ Belt Type: PVC / PU / Rough-top rubber belt ⏩ Speed: 10–30 m/min (variable via VFD) 📐 Height Adjustment: 600 mm to 1200 mm (manual/hydraulic) 🧱 Frame Material: MS powder-coated / SS304 ⚡ Power Supply: 230V / 415V AC, 3-phase --- 🔧 Optional Features: 🔸 Hydraulic height control 🔸 Direction control for forward & reverse belt motion 🔸 Side guards for operator and product safety 🔸 LED lighting for low-light container interiors 🔸 Integrated digital counter or weighing system --- 🏭 Applications: 🚚 Loading and Unloading of 20ft/40ft Containers & Trucks 📦 Warehouse Dispatch Areas 🏢 Logistics, Courier & Freight Companies 🧴 FMCG and E-commerce Fulfillment 🏗️ Manufacturing and Export Units

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🔷 MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- ✅ Key Features: 🔹 Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency 🔹 Low Noise & Maintenance: No external chains or belts—clean, quiet, and reliable operation 🔹 Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems 🔹 Energy-Efficient: Power only runs when product is detected, saving energy 🔹 Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- ⚙️ Technical Specifications: 📏 Roller Diameter: 50 mm to 60 mm (typical) 📦 Load Capacity: Up to 50 kg per roller zone ⏩ Speed: 10–60 m/min (VFD or logic-controlled) ⚡ Power Supply: 24V DC or 48V DC (via power supply unit) 🧱 Frame Material: MS powder-coated / SS / Aluminum profile ⚙️ Control System: Integrated logic, PLC, or Ethernet-based for automation --- 🔧 Optional Features: 🔸 Zero pressure accumulation (ZPA) logic 🔸 Photoelectric sensors for zone control 🔸 Diverters, pushers, or stoppers for sorting 🔸 Touchscreen HMI with speed and direction control 🔸 ESD-safe rollers for electronics handling --- 🏭 Applications: 📦 Warehouse & Distribution Centers (WMS Integrated) 🛒 E-commerce & Order Fulfillment 🧰 Electronics & Appliance Assembly Lines 🏭 Automotive & Light Manufacturing Units 🧴 FMCG & Pharmaceutical Packaging Zones

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🔷 SPIRAL GRAVITY FREE FLOW ROLLER CONVEYOR Description: The Spiral Gravity Free Flow Roller Conveyor is a space-saving and cost-effective solution for downward vertical product movement using gravity. Designed with angled spiral rollers, it allows cartons, totes, and boxes to move smoothly and continuously from one floor to another without the need for power or motors. Its compact spiral structure makes it ideal for facilities with limited floor space and high vertical transport needs. Commonly used in warehousing, dispatch zones, retail logistics, and packaging lines, this conveyor enhances workflow and reduces manual handling. --- ✅ Key Features: 🔹 No Power Required: Operates entirely by gravity for energy savings 🔹 Spiral Design: Enables vertical movement while saving horizontal floor space 🔹 Smooth & Controlled Flow: Precision-angled rollers ensure safe, continuous descent 🔹 Modular & Scalable: Can be integrated into any material handling system 🔹 Low Maintenance: Simple design with minimal wear-and-tear components --- ⚙️ Technical Specifications: 📏 Height: 2 to 6 meters (customizable) 🔄 Roller Type: Zinc-plated steel / PVC / Rubber-coated 📦 Load Capacity: Up to 40 kg per unit (depending on product and pitch) 🌀 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 📐 Spiral Slope: Typically 12°–18°, adjustable based on product type --- 🔧 Optional Features: 🔸 Entry/Exit transition rollers 🔸 Product guides or side guards 🔸 Adjustable legs or supports 🔸 Lockable castor base (for movable systems) 🔸 Safety stops or speed controllers --- 🏭 Applications: 📦 Carton and Tote Movement Between Floors 🏢 Multi-level Warehousing & Dispatch Systems 🧃 FMCG and Food Product Transfer 🛍️ Retail and E-commerce Fulfillment Centers 🏭 Assembly and Packaging Outfeed

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🔷 CUT RESISTANT BELT CONVEYOR Description: The Cut Resistant Belt Conveyor is a heavy-duty conveying system engineered for abrasive, sharp, or jagged materials that may damage standard belts. It features a special rubber or composite belt reinforced with cut-resistant layers, making it ideal for harsh industrial applications such as metal scrap, glass, stones, and construction debris. Built to deliver high durability and extended service life, this conveyor is commonly used in metal processing, recycling, quarrying, and heavy engineering environments. --- ✅ Key Features: 🔹 High Cut Resistance: Designed to handle sharp-edged materials without belt tearing 🔹 Abrasion-Resistant Surface: Withstands continuous friction and impact 🔹 Reinforced Belt Structure: Fabric or steel mesh layers for added strength 🔹 Low Maintenance: Extended lifespan reduces downtime and replacement cost 🔹 Heavy-Duty Frame: Built for extreme operating conditions --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1500 mm 📦 Load Capacity: Up to 1000 kg/meter (customized based on design) ⛓️ Belt Material: Multi-ply rubber with cut-resistant compound 🧱 Frame Material: Heavy-duty MS (powder-coated or painted) ⚙️ Drive Type: Gearbox with direct/indirect drive ⏩ Speed: 5–30 m/min (VFD optional) ⚡ Power Supply: 3-phase, 415V AC --- 🔧 Optional Features: 🔸 Impact bars or rollers at loading point 🔸 Skirt board sealing for dust control 🔸 Scraper and belt cleaners 🔸 Side guards and top covers 🔸 Magnetic separator or metal detector integration --- 🏭 Applications: 🛠️ Metal Scrap Handling & Steel Plants 🧱 Glass & Ceramic Industries 🪨 Stone, Sand, and Gravel Transfer 🔄 Recycling & Waste Management Facilities 🏗️ Demolition & Construction Material Transfer

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🔷 Z BUCKET ELEVATOR CONVEYOR Description: The Z Bucket Elevator Conveyor is a specially designed vertical conveying system used to lift bulk materials efficiently and gently from a low-level intake to a higher discharge point in a Z-shaped path. It is ideal for transporting granules, powders, small solids, and fragile items in a clean, controlled, and space-saving manner. This conveyor ensures zero spillage, minimal product damage, and high throughput, making it perfect for industries that demand precision and hygiene. --- ✅ Key Features: 🔹 Z-Type Structure: Vertical + horizontal movement in one compact system 🔹 Modular Bucket Design: Easy to clean, replace, and maintain 🔹 Gentle Product Handling: Ideal for fragile materials like food, snacks, seeds 🔹 Dust-Free Operation: Enclosed construction reduces contamination 🔹 Accurate Discharge: Single or multiple discharge points possible (with pneumatic options) --- ⚙️ Technical Specifications: 🪣 Bucket Material: Food-grade PP, SS304, or MS 📏 Bucket Volume: 0.5 to 5 liters (custom sizes available) ⏫ Lifting Height: Up to 10 meters or more ⛓️ Drive Type: Geared motor with chain or belt system 🧱 Frame Material: SS304, MS powder-coated, or aluminum ⚡ Power Supply: 3 Phase, 415V AC --- 🔧 Optional Features: 🔸 Multi-discharge system with pneumatic gates 🔸 Vibratory or screw feeder at inlet 🔸 Hopper with level sensors 🔸 Anti-spill and anti-jam safety design 🔸 PLC + HMI control panel --- 🏭 Applications: 🍿 Snacks & Food Products (Chips, Nuts, Namkeen) 🌾 Grains, Seeds, Pulses, and Cereals 🧃 Powders (Sugar, Salt, Coffee, Spices) 🛢️ Chemical Granules, Fertilizers 📦 Pharma, Cosmetic, and Packing Lines

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🔷 CLEAT WITH SIDEWALL CONVEYOR Description: The Cleat with Sidewall Conveyor is a specialized belt conveyor system designed to transport bulk materials at steep inclines or vertical angles without product spillage or rollback. The belt features integrated sidewalls and cleats (flights) that create a pocket to hold loose or granular items in place while moving upward or downward. It is widely used in industries that handle powder, grains, granules, packaged goods, and small components, ensuring efficient, space-saving vertical or inclined transport. Key Features: 🔹 Corrugated Sidewalls: Prevent material from falling off the sides during incline. 🔹 High-Strength Cleats: Secure product and prevent sliding or rollback on steep slopes. 🔹 Compact Footprint: Ideal for vertical or steep incline conveying where space is limited. 🔹 Durable Belt Material: Oil, chemical, and abrasion-resistant belt with high flexibility. 🔹 Customizable Layout: Supports S-shape, Z-shape, and straight inclines. Technical Specifications: 📦 Belt Width: 300 mm to 1000 mm (customizable) ⛰️ Incline Angle: Up to 90° vertical ⛓️ Cleat Height: 30 mm to 100 mm (depending on product type) 📏 Sidewall Height: 40 mm to 150 mm ⚙️ Drive Type: Geared motor with direct or chain drive 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Add-ons: 🔸 Hopper feeding system 🔸 Vibratory feeder at inlet 🔸 Discharge chute or diverter 🔸 Sensor-based automatic start/stop Applications: 🧃 Food Grains & Powder Transfer 🛢️ Chemical Granules or Resin Pellets 📦 Packaged Goods in Pouches or Cartons 🏭 Fertilizer, Cement, and Plastic Industries 🧴 Pharmaceutical or Cosmetic Powders

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TURN TABLE ROLLER CONVEYOR Product Description: The Turn Table Roller Conveyor is a smart and efficient material handling solution designed to change the direction of movement for products on a conveyor line—typically 90° or 180°—without manual handling. This system is ideal for industries requiring flexible movement of heavy or bulky items, especially in packaging, warehouse automation, and assembly operations. Key Features: 🔄 Precise Rotation: Smooth, motorized or manual rotation to alter product direction (90°, 180°, or custom). 🏗️ Heavy-Duty Build: Robust frame and rollers to handle medium to heavy loads with ease. ⚙️ Customizable Design: Available in powered or gravity roller configurations; adaptable size and rotation settings. ⏱️ Time-Saving: Reduces manual handling and speeds up workflow in tight or angular spaces. 🔧 Low Maintenance: Durable rollers and low-friction bearings ensure long life with minimal upkeep. 🔄 Integration Friendly: Easily integrates with straight, curved, or incline conveyors in your existing setup. Applications: Logistics and warehousing Packaging lines Food and beverage industries Pallet handling Assembly line direction changes Advantages: ✅ Increases layout flexibility ✅ Minimizes labor effort ✅ Enhances safety and productivity ✅ Reduces product damage during direction change

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90° Taper Roller Conveyor – Product Description The 90° Taper Roller Conveyor is engineered to turn products smoothly at right angles while maintaining their orientation and stability. It uses tapered rollers to guide the load through the curve, making it ideal for handling cartons, boxes, crates, and totes in confined spaces. This conveyor is available in both gravity and motorized versions, and can be seamlessly integrated into existing conveyor systems to create efficient material flow at corners without the need for manual repositioning. --- 🔧 Key Highlights: Designed for 90-degree curved movement Tapered rollers ensure smooth and stable product transition Frame Material: Mild Steel (Powder Coated) / Stainless Steel (SS304) Roller Material: Steel / PVC / SS as per requirement Available in custom widths and radii Supports integration with straight and modular conveyor lines --- ⚙️ Applications: Packaging Lines Warehouses & Distribution Centers Parcel Sorting Systems FMCG and Pharmaceutical Industries Assembly Line Turning Sections

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