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Items tagged with 'special technical designs'

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🔷 CONTAINER LOADING CONVEYOR Description: The Container Loading Conveyor is a robust, mobile material handling system designed to quickly and efficiently load or unload containers and trucks. It is especially useful in logistics, warehouses, and shipping centers where manual loading is time-consuming and labor-intensive. Built for heavy-duty operation, this conveyor greatly reduces manpower requirements, speeds up loading processes, and ensures safety. Available in fixed or telescopic designs, it can be adjusted in height and length to suit various container sizes and loading conditions. --- ✅ Key Features: 🔹 Fast & Efficient Loading: Cuts down container loading time significantly 🔹 Adjustable Height: Manual or hydraulic lifting to match container height 🔹 Extendable/Telescopic Options: Reach deep inside containers easily 🔹 Heavy-Duty Construction: Designed to handle tough industrial environments 🔹 Mobile Design: Castor wheels or forklift pockets for easy movement --- ⚙️ Technical Specifications: 📏 Length: 4 to 12 meters (expandable / telescopic available) 📦 Load Capacity: Up to 100 kg/meter ⛓️ Belt Type: PVC / PU / Rough-top rubber belt ⏩ Speed: 10–30 m/min (variable via VFD) 📐 Height Adjustment: 600 mm to 1200 mm (manual/hydraulic) 🧱 Frame Material: MS powder-coated / SS304 ⚡ Power Supply: 230V / 415V AC, 3-phase --- 🔧 Optional Features: 🔸 Hydraulic height control 🔸 Direction control for forward & reverse belt motion 🔸 Side guards for operator and product safety 🔸 LED lighting for low-light container interiors 🔸 Integrated digital counter or weighing system --- 🏭 Applications: 🚚 Loading and Unloading of 20ft/40ft Containers & Trucks 📦 Warehouse Dispatch Areas 🏢 Logistics, Courier & Freight Companies 🧴 FMCG and E-commerce Fulfillment 🏗️ Manufacturing and Export Units

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🔷 MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- ✅ Key Features: 🔹 Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency 🔹 Low Noise & Maintenance: No external chains or belts—clean, quiet, and reliable operation 🔹 Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems 🔹 Energy-Efficient: Power only runs when product is detected, saving energy 🔹 Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- ⚙️ Technical Specifications: 📏 Roller Diameter: 50 mm to 60 mm (typical) 📦 Load Capacity: Up to 50 kg per roller zone ⏩ Speed: 10–60 m/min (VFD or logic-controlled) ⚡ Power Supply: 24V DC or 48V DC (via power supply unit) 🧱 Frame Material: MS powder-coated / SS / Aluminum profile ⚙️ Control System: Integrated logic, PLC, or Ethernet-based for automation --- 🔧 Optional Features: 🔸 Zero pressure accumulation (ZPA) logic 🔸 Photoelectric sensors for zone control 🔸 Diverters, pushers, or stoppers for sorting 🔸 Touchscreen HMI with speed and direction control 🔸 ESD-safe rollers for electronics handling --- 🏭 Applications: 📦 Warehouse & Distribution Centers (WMS Integrated) 🛒 E-commerce & Order Fulfillment 🧰 Electronics & Appliance Assembly Lines 🏭 Automotive & Light Manufacturing Units 🧴 FMCG & Pharmaceutical Packaging Zones

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🔷 CUT RESISTANT BELT CONVEYOR Description: The Cut Resistant Belt Conveyor is a heavy-duty conveying system engineered for abrasive, sharp, or jagged materials that may damage standard belts. It features a special rubber or composite belt reinforced with cut-resistant layers, making it ideal for harsh industrial applications such as metal scrap, glass, stones, and construction debris. Built to deliver high durability and extended service life, this conveyor is commonly used in metal processing, recycling, quarrying, and heavy engineering environments. --- ✅ Key Features: 🔹 High Cut Resistance: Designed to handle sharp-edged materials without belt tearing 🔹 Abrasion-Resistant Surface: Withstands continuous friction and impact 🔹 Reinforced Belt Structure: Fabric or steel mesh layers for added strength 🔹 Low Maintenance: Extended lifespan reduces downtime and replacement cost 🔹 Heavy-Duty Frame: Built for extreme operating conditions --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1500 mm 📦 Load Capacity: Up to 1000 kg/meter (customized based on design) ⛓️ Belt Material: Multi-ply rubber with cut-resistant compound 🧱 Frame Material: Heavy-duty MS (powder-coated or painted) ⚙️ Drive Type: Gearbox with direct/indirect drive ⏩ Speed: 5–30 m/min (VFD optional) ⚡ Power Supply: 3-phase, 415V AC --- 🔧 Optional Features: 🔸 Impact bars or rollers at loading point 🔸 Skirt board sealing for dust control 🔸 Scraper and belt cleaners 🔸 Side guards and top covers 🔸 Magnetic separator or metal detector integration --- 🏭 Applications: 🛠️ Metal Scrap Handling & Steel Plants 🧱 Glass & Ceramic Industries 🪨 Stone, Sand, and Gravel Transfer 🔄 Recycling & Waste Management Facilities 🏗️ Demolition & Construction Material Transfer

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🔷 Z BUCKET ELEVATOR CONVEYOR Description: The Z Bucket Elevator Conveyor is a specially designed vertical conveying system used to lift bulk materials efficiently and gently from a low-level intake to a higher discharge point in a Z-shaped path. It is ideal for transporting granules, powders, small solids, and fragile items in a clean, controlled, and space-saving manner. This conveyor ensures zero spillage, minimal product damage, and high throughput, making it perfect for industries that demand precision and hygiene. --- ✅ Key Features: 🔹 Z-Type Structure: Vertical + horizontal movement in one compact system 🔹 Modular Bucket Design: Easy to clean, replace, and maintain 🔹 Gentle Product Handling: Ideal for fragile materials like food, snacks, seeds 🔹 Dust-Free Operation: Enclosed construction reduces contamination 🔹 Accurate Discharge: Single or multiple discharge points possible (with pneumatic options) --- ⚙️ Technical Specifications: 🪣 Bucket Material: Food-grade PP, SS304, or MS 📏 Bucket Volume: 0.5 to 5 liters (custom sizes available) ⏫ Lifting Height: Up to 10 meters or more ⛓️ Drive Type: Geared motor with chain or belt system 🧱 Frame Material: SS304, MS powder-coated, or aluminum ⚡ Power Supply: 3 Phase, 415V AC --- 🔧 Optional Features: 🔸 Multi-discharge system with pneumatic gates 🔸 Vibratory or screw feeder at inlet 🔸 Hopper with level sensors 🔸 Anti-spill and anti-jam safety design 🔸 PLC + HMI control panel --- 🏭 Applications: 🍿 Snacks & Food Products (Chips, Nuts, Namkeen) 🌾 Grains, Seeds, Pulses, and Cereals 🧃 Powders (Sugar, Salt, Coffee, Spices) 🛢️ Chemical Granules, Fertilizers 📦 Pharma, Cosmetic, and Packing Lines

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🔷 CLEAT WITH SIDEWALL CONVEYOR Description: The Cleat with Sidewall Conveyor is a specialized belt conveyor system designed to transport bulk materials at steep inclines or vertical angles without product spillage or rollback. The belt features integrated sidewalls and cleats (flights) that create a pocket to hold loose or granular items in place while moving upward or downward. It is widely used in industries that handle powder, grains, granules, packaged goods, and small components, ensuring efficient, space-saving vertical or inclined transport. Key Features: 🔹 Corrugated Sidewalls: Prevent material from falling off the sides during incline. 🔹 High-Strength Cleats: Secure product and prevent sliding or rollback on steep slopes. 🔹 Compact Footprint: Ideal for vertical or steep incline conveying where space is limited. 🔹 Durable Belt Material: Oil, chemical, and abrasion-resistant belt with high flexibility. 🔹 Customizable Layout: Supports S-shape, Z-shape, and straight inclines. Technical Specifications: 📦 Belt Width: 300 mm to 1000 mm (customizable) ⛰️ Incline Angle: Up to 90° vertical ⛓️ Cleat Height: 30 mm to 100 mm (depending on product type) 📏 Sidewall Height: 40 mm to 150 mm ⚙️ Drive Type: Geared motor with direct or chain drive 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Add-ons: 🔸 Hopper feeding system 🔸 Vibratory feeder at inlet 🔸 Discharge chute or diverter 🔸 Sensor-based automatic start/stop Applications: 🧃 Food Grains & Powder Transfer 🛢️ Chemical Granules or Resin Pellets 📦 Packaged Goods in Pouches or Cartons 🏭 Fertilizer, Cement, and Plastic Industries 🧴 Pharmaceutical or Cosmetic Powders

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PALLET TRANSFER CHAIN CONVEYOR Description: The Pallet Transfer Chain Conveyor is designed for heavy-duty pallet handling in industrial environments. Equipped with high-strength chain tracks, it provides reliable and smooth transfer of pallets between workstations, assembly lines, or warehouse zones. This system is ideal for moving heavy loads with precision, ensuring safe, automated material handling. Key Features: 🔹 Heavy-Duty Construction: Engineered to handle loads up to 2000 kg. 🔹 Double / Triple Strand Chains: Ensures stability and smooth pallet movement. 🔹 Customizable Layouts: Straight, L-type, T-type, or cross-transfer designs available. 🔹 Low Maintenance: Rugged design with minimal wear components. 🔹 Integration Ready: Easily integrates with automation systems, lifters, and sensors. Technical Specifications: 🟫 Load Capacity: Up to 2000 kg/pallet 📏 Conveyor Width: 600 mm to 2000 mm (custom sizes available) ⛓️ Chain Type: 2-strand or 3-strand roller chain ⚙️ Drive Unit: Geared motor with chain drive 🧱 Frame Material: MS powder-coated / SS304 / Aluminum (as per application) ⏩ Speed: Up to 20 m/min (VFD adjustable) Optional Features: 🔸 Pneumatic or hydraulic transfer arms 🔸 Pallet stops & guides 🔸 RFID / Barcode scanner integration 🔸 Safety sensors and warning alarms Applications: 🏭 Automotive Assembly Lines 🧃 Food & Beverage Pallet Movement 📦 Warehouse & Distribution Centers 🛠️ Engineering Component Transfer 🧱 Heavy Goods Manufacturing & Logistics

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The Chain Conveyor is designed for moving heavy and bulky materials with ease, especially in industrial and manufacturing environments. It utilizes robust steel or plastic chains to transport items along a fixed path, making it ideal for applications where belt conveyors are not feasible. Key Features: 🔗 Heavy-Duty Chain Assembly (Single, Double, or Triple Strands) 🏗️ MS, SS, or Powder-Coated Frame Options ⚙️ Custom Lengths & Widths as per Load Requirements ⛓️ Roller or Slat-Based Chain Designs Available ⚡ High-Torque Motor for Consistent Movement 🔄 Bidirectional Movement (Optional) Applications: Assembly Lines in Automotive and Engineering Industries Pallet Handling in Warehouses Foundries, Forging & Heat Treatment Plants Paint Shops and Metal Processing Units Advantages: 🏋️‍♂️ Handles Heavy Loads with Stability 🔩 Durable and Long Service Life 🛠️ Low Maintenance & Easy Part Replacement 🔧 Customizable to Fit Any Layout

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The Cleat Belt Conveyor is a specialized conveyor system designed to transport materials at steeper inclines and even vertically without slippage. Equipped with cleats (or flights) that are molded or attached to the belt surface, this conveyor ensures secure and efficient movement of loose, bulky, or fragile items such as grains, powders, parts, or packaged goods. Available in various belt widths and cleat heights, it is ideal for industries like food processing, pharmaceuticals, packaging, agriculture, and manufacturing. Whether you're handling inclined loads or aiming to increase throughput in compact spaces, cleat belt conveyors offer a versatile, space-saving, and cost-effective solution. Key Features: High-friction cleats prevent product rollback on inclines Customizable belt types, cleat designs, and pitch spacing Strong frame with stainless steel or mild steel options Smooth and controlled transport, even at high speeds Easy maintenance and hygienic design (food-grade options available) Applications: Vertical conveying of granules, powders, fruits, vegetables Component transfer in assembly lines Inclined feeding into hoppers, machines, or packaging units

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🔷 HORIZONTAL PVC BELT CONVEYOR Description: The Horizontal PVC Belt Conveyor is a widely used and versatile conveying system designed for the efficient horizontal transport of materials in a wide range of industries. Built with a durable PVC (Polyvinyl Chloride) belt, it provides smooth, low-friction, and reliable movement of products such as cartons, pouches, trays, and light components. This conveyor is ideal for assembly lines, inspection stations, packaging areas, and general product handling, where stable, consistent, and clean material flow is essential. --- ✅ Key Features: 🔹 Durable PVC Belt: Resistant to wear, chemicals, and mild heat 🔹 Smooth Horizontal Flow: Ideal for light to medium-duty product transfer 🔹 Customizable Length & Width: Tailored to suit application and layout needs 🔹 Quiet & Low Maintenance: Minimal moving parts and noise-free operation 🔹 Cost-Effective: Simple design with long service life --- ⚙️ Technical Specifications: 📏 Belt Width: 200 mm to 1200 mm (custom sizes available) 📐 Conveyor Length: 1 meter to 15 meters ⏩ Speed: 5 to 40 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter (depending on frame) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⛓️ Drive Type: End or center drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Features: 🔸 Side guides or product stoppers 🔸 Stainless steel food-grade version 🔸 Adjustable legs for height setting 🔸 Sensor-based start/stop operation 🔸 ESD-safe PVC belt for electronics industry --- 🏭 Applications: 📦 Packaging & Inspection Lines 🧃 Food, Beverage & FMCG Handling 🔌 Electronics & Light Assembly 🧴 Pharmaceutical and Cosmetic Transfer 🧰 General Industrial Material Handling

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