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Items tagged with 'smooth transition'

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🔷 SPIRAL GRAVITY FREE FLOW ROLLER CONVEYOR Description: The Spiral Gravity Free Flow Roller Conveyor is a space-saving and cost-effective solution for downward vertical product movement using gravity. Designed with angled spiral rollers, it allows cartons, totes, and boxes to move smoothly and continuously from one floor to another without the need for power or motors. Its compact spiral structure makes it ideal for facilities with limited floor space and high vertical transport needs. Commonly used in warehousing, dispatch zones, retail logistics, and packaging lines, this conveyor enhances workflow and reduces manual handling. --- ✅ Key Features: 🔹 No Power Required: Operates entirely by gravity for energy savings 🔹 Spiral Design: Enables vertical movement while saving horizontal floor space 🔹 Smooth & Controlled Flow: Precision-angled rollers ensure safe, continuous descent 🔹 Modular & Scalable: Can be integrated into any material handling system 🔹 Low Maintenance: Simple design with minimal wear-and-tear components --- ⚙️ Technical Specifications: 📏 Height: 2 to 6 meters (customizable) 🔄 Roller Type: Zinc-plated steel / PVC / Rubber-coated 📦 Load Capacity: Up to 40 kg per unit (depending on product and pitch) 🌀 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 📐 Spiral Slope: Typically 12°–18°, adjustable based on product type --- 🔧 Optional Features: 🔸 Entry/Exit transition rollers 🔸 Product guides or side guards 🔸 Adjustable legs or supports 🔸 Lockable castor base (for movable systems) 🔸 Safety stops or speed controllers --- 🏭 Applications: 📦 Carton and Tote Movement Between Floors 🏢 Multi-level Warehousing & Dispatch Systems 🧃 FMCG and Food Product Transfer 🛍️ Retail and E-commerce Fulfillment Centers 🏭 Assembly and Packaging Outfeed

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90° Taper Roller Conveyor – Product Description The 90° Taper Roller Conveyor is engineered to turn products smoothly at right angles while maintaining their orientation and stability. It uses tapered rollers to guide the load through the curve, making it ideal for handling cartons, boxes, crates, and totes in confined spaces. This conveyor is available in both gravity and motorized versions, and can be seamlessly integrated into existing conveyor systems to create efficient material flow at corners without the need for manual repositioning. --- 🔧 Key Highlights: Designed for 90-degree curved movement Tapered rollers ensure smooth and stable product transition Frame Material: Mild Steel (Powder Coated) / Stainless Steel (SS304) Roller Material: Steel / PVC / SS as per requirement Available in custom widths and radii Supports integration with straight and modular conveyor lines --- ⚙️ Applications: Packaging Lines Warehouses & Distribution Centers Parcel Sorting Systems FMCG and Pharmaceutical Industries Assembly Line Turning Sections

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POUCH SINGULATOR CONVEYOR Precise | Automated | High-Speed Sorting The Pouch Singulator Conveyor is an advanced conveyor system designed to separate, align, and single out randomly arranged pouches or packets for further processing, scanning, or packaging. This system ensures smooth flow and reduces jam or overlap issues, improving efficiency in high-speed distribution lines. Key Features: 🎯 High-Speed Pouch Singulation System ⚙️ Multiple Conveyor Stages with Variable Speed Control 🧠 Integrated with Smart Sensors for Detection & Tracking 🔄 Smooth Transition Between Infeed and Outfeed Lines 🛠️ Modular Design for Easy Maintenance and Expansion Applications: E-commerce and Courier Logistics FMCG & Retail Distribution Food & Beverage Packaging Pharma & Cosmetic Pouch Lines Benefits: ✅ Eliminates Manual Sorting ✅ Improves Throughput and Line Accuracy ✅ Compatible with Barcode Scanners & Vision Systems ✅ Reduces Pouch Overlap, Misalignment, and Downtime

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Our Rotating Turntable Conveyor is designed to optimize the transfer and redirection of products in conveyor systems with minimal manual effort. This space-saving solution allows 360-degree rotation, making it ideal for changing the direction of product flow, sorting, or accumulating items efficiently in a controlled manner. Built with a robust steel platform and powered by a precision motor drive, the turntable can handle a wide range of loads — from light cartons to heavy-duty components. It offers adjustable rotation speed, smooth movement, and can be seamlessly integrated into existing conveyor systems, enhancing operational flexibility. Ideal for use in automated packaging lines, assembly stations, warehouse systems, and manufacturing plants, the turntable ensures a consistent and safe transition of materials, especially where angular redirection is required without lifting or manual pushing. The platform surface is available in stainless steel, PVC-covered, or roller finish, depending on the application. Safety features like emergency stop switches, load sensors, and non-slip surfaces can be included upon request. Upgrade your material handling system with our Rotating Turntable Conveyor — the perfect choice for efficiency, safety, and space utilization in modern industrial setups.

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🚀 Flat Belt Conveyor with Sensors – Smart Material Handling Upgrade your automation process with our Flat Belt Conveyor integrated with smart sensors — built for speed, accuracy, and intelligent control. This system not only moves your products efficiently but also detects, counts, and tracks them using advanced sensor technology. Whether you're in packaging, sorting, inspection, or assembly, this conveyor helps reduce manual work and increases productivity. Its sleek, flat surface and durable PU/PVC belt ensure smooth transport of materials, while photoelectric, proximity, or load sensors can be installed as per application needs. --- 🔑 Highlights: Compact and low-noise design Integrated sensors for object detection, counting, or sorting Customizable length, width, and speed Sensor types: Photoelectric, Infrared, Proximity, or Load sensors Supports automation with PLC or microcontroller integration Ideal for electronics, pharma, food processing, and packaging lines --- 📦 Applications: Detecting and rejecting defective parts Automatic part counting Box or carton movement tracking Machine infeed/outfeed automation Robotic pick & place synchronization --- Enhance your production line with intelligence and efficiency. Contact us to customize your Flat Belt Conveyor with Sensors today.

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🛠️ Compact Conveyor System for Machine Integration Our Compact Conveyor System is specifically designed for seamless integration with machines where space is limited but performance is critical. With its ultra-low profile and high-precision design, it offers a reliable solution for transferring small components between workstations, machines, or assembly units. Built with a slim frame and customizable dimensions, this conveyor is ideal for applications in automation, packaging, inspection, and light manufacturing. It operates smoothly, with minimal noise and low maintenance, making it perfect for clean environments such as electronics, pharma, and food industries. Available with various belt types like PU, PVC, or modular plastic chain, the system can be configured for straight transfer or incline movement. Motor options include side-mounted or integrated compact drives, with speed control available through VFD or servo motor compatibility. If you're looking to improve efficiency and save space on your production floor, our Compact Conveyor delivers dependable performance with smart design.

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🔷 HORIZONTAL PVC BELT CONVEYOR Description: The Horizontal PVC Belt Conveyor is a widely used and versatile conveying system designed for the efficient horizontal transport of materials in a wide range of industries. Built with a durable PVC (Polyvinyl Chloride) belt, it provides smooth, low-friction, and reliable movement of products such as cartons, pouches, trays, and light components. This conveyor is ideal for assembly lines, inspection stations, packaging areas, and general product handling, where stable, consistent, and clean material flow is essential. --- ✅ Key Features: 🔹 Durable PVC Belt: Resistant to wear, chemicals, and mild heat 🔹 Smooth Horizontal Flow: Ideal for light to medium-duty product transfer 🔹 Customizable Length & Width: Tailored to suit application and layout needs 🔹 Quiet & Low Maintenance: Minimal moving parts and noise-free operation 🔹 Cost-Effective: Simple design with long service life --- ⚙️ Technical Specifications: 📏 Belt Width: 200 mm to 1200 mm (custom sizes available) 📐 Conveyor Length: 1 meter to 15 meters ⏩ Speed: 5 to 40 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter (depending on frame) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⛓️ Drive Type: End or center drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Features: 🔸 Side guides or product stoppers 🔸 Stainless steel food-grade version 🔸 Adjustable legs for height setting 🔸 Sensor-based start/stop operation 🔸 ESD-safe PVC belt for electronics industry --- 🏭 Applications: 📦 Packaging & Inspection Lines 🧃 Food, Beverage & FMCG Handling 🔌 Electronics & Light Assembly 🧴 Pharmaceutical and Cosmetic Transfer 🧰 General Industrial Material Handling

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🔷 ASSEMBLY LINE BELT CONVEYOR Description: The Assembly Line Belt Conveyor is a streamlined and highly adaptable system used to facilitate continuous movement of products through various stages of manual or automated assembly operations. Built with a flat, durable belt surface, it provides smooth and controlled transfer of components, tools, or finished goods, making it ideal for high-efficiency production environments. Whether you're assembling electronic parts, appliances, automotive components, or packaging goods, this conveyor is essential for boosting speed, accuracy, and worker productivity on the factory floor. --- ✅ Key Features: 🔹 Flat Belt Design: Ensures smooth product flow across assembly stations 🔹 Custom Workstations: Can be integrated with tables, lights, tools, and fixtures 🔹 Variable Speed Drive: Easily adjust belt speed based on production rate 🔹 Ergonomic Setup: Operator-friendly height and layout for improved efficiency 🔹 Flexible Configurations: Available in straight, U-shaped, or loop layouts --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1200 mm (customizable) ⏩ Speed: 5 to 30 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter ⛓️ Belt Material: PVC / PU / Rubber / Anti-static belts (as per product type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚙️ Drive Type: End / Center / Bottom drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Add-ons: 🔸 LED tube lighting and overhead structure 🔸 Tool holders, bins, and power sockets 🔸 Manual or pneumatic product stoppers 🔸 PLC-based start/stop sensors 🔸 ESD-safe version for electronics assembly --- 🏭 Applications: 🔌 Electronics & PCB Assembly 🚗 Automotive Component Assembly 🧴 Consumer Goods & Cosmetics Lines 🧃 FMCG Packaging & Filling Lines 🧰 Appliances, Toys, and Small Parts Assembly

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🔷 MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- ✅ Key Features: 🔹 Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency 🔹 Low Noise & Maintenance: No external chains or belts—clean, quiet, and reliable operation 🔹 Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems 🔹 Energy-Efficient: Power only runs when product is detected, saving energy 🔹 Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- ⚙️ Technical Specifications: 📏 Roller Diameter: 50 mm to 60 mm (typical) 📦 Load Capacity: Up to 50 kg per roller zone ⏩ Speed: 10–60 m/min (VFD or logic-controlled) ⚡ Power Supply: 24V DC or 48V DC (via power supply unit) 🧱 Frame Material: MS powder-coated / SS / Aluminum profile ⚙️ Control System: Integrated logic, PLC, or Ethernet-based for automation --- 🔧 Optional Features: 🔸 Zero pressure accumulation (ZPA) logic 🔸 Photoelectric sensors for zone control 🔸 Diverters, pushers, or stoppers for sorting 🔸 Touchscreen HMI with speed and direction control 🔸 ESD-safe rollers for electronics handling --- 🏭 Applications: 📦 Warehouse & Distribution Centers (WMS Integrated) 🛒 E-commerce & Order Fulfillment 🧰 Electronics & Appliance Assembly Lines 🏭 Automotive & Light Manufacturing Units 🧴 FMCG & Pharmaceutical Packaging Zones

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