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'roller conveyor systems'

Items tagged with 'roller conveyor systems'

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🔷 MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- ✅ Key Features: 🔹 Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency 🔹 Low Noise & Maintenance: No external chains or belts—clean, quiet, and reliable operation 🔹 Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems 🔹 Energy-Efficient: Power only runs when product is detected, saving energy 🔹 Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- ⚙️ Technical Specifications: 📏 Roller Diameter: 50 mm to 60 mm (typical) 📦 Load Capacity: Up to 50 kg per roller zone ⏩ Speed: 10–60 m/min (VFD or logic-controlled) ⚡ Power Supply: 24V DC or 48V DC (via power supply unit) 🧱 Frame Material: MS powder-coated / SS / Aluminum profile ⚙️ Control System: Integrated logic, PLC, or Ethernet-based for automation --- 🔧 Optional Features: 🔸 Zero pressure accumulation (ZPA) logic 🔸 Photoelectric sensors for zone control 🔸 Diverters, pushers, or stoppers for sorting 🔸 Touchscreen HMI with speed and direction control 🔸 ESD-safe rollers for electronics handling --- 🏭 Applications: 📦 Warehouse & Distribution Centers (WMS Integrated) 🛒 E-commerce & Order Fulfillment 🧰 Electronics & Appliance Assembly Lines 🏭 Automotive & Light Manufacturing Units 🧴 FMCG & Pharmaceutical Packaging Zones

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🔷 SPIRAL GRAVITY FREE FLOW ROLLER CONVEYOR Description: The Spiral Gravity Free Flow Roller Conveyor is a space-saving and cost-effective solution for downward vertical product movement using gravity. Designed with angled spiral rollers, it allows cartons, totes, and boxes to move smoothly and continuously from one floor to another without the need for power or motors. Its compact spiral structure makes it ideal for facilities with limited floor space and high vertical transport needs. Commonly used in warehousing, dispatch zones, retail logistics, and packaging lines, this conveyor enhances workflow and reduces manual handling. --- ✅ Key Features: 🔹 No Power Required: Operates entirely by gravity for energy savings 🔹 Spiral Design: Enables vertical movement while saving horizontal floor space 🔹 Smooth & Controlled Flow: Precision-angled rollers ensure safe, continuous descent 🔹 Modular & Scalable: Can be integrated into any material handling system 🔹 Low Maintenance: Simple design with minimal wear-and-tear components --- ⚙️ Technical Specifications: 📏 Height: 2 to 6 meters (customizable) 🔄 Roller Type: Zinc-plated steel / PVC / Rubber-coated 📦 Load Capacity: Up to 40 kg per unit (depending on product and pitch) 🌀 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 📐 Spiral Slope: Typically 12°–18°, adjustable based on product type --- 🔧 Optional Features: 🔸 Entry/Exit transition rollers 🔸 Product guides or side guards 🔸 Adjustable legs or supports 🔸 Lockable castor base (for movable systems) 🔸 Safety stops or speed controllers --- 🏭 Applications: 📦 Carton and Tote Movement Between Floors 🏢 Multi-level Warehousing & Dispatch Systems 🧃 FMCG and Food Product Transfer 🛍️ Retail and E-commerce Fulfillment Centers 🏭 Assembly and Packaging Outfeed

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🔷 SPIRAL ROLLER CONVEYOR Description: The Spiral Roller Conveyor is a vertical material handling system designed to move cartons, boxes, totes, and similar items between multiple floor levels in a continuous spiral path. It combines the space-saving benefits of vertical conveyors with the smooth handling capabilities of rollers, making it ideal for applications where space is limited but elevation change is needed. Built for durability and flexibility, spiral roller conveyors are often used in warehousing, distribution, food, and packaging industries. --- ✅ Key Features: 🔹 Space-Saving Vertical Design: Elevates products while occupying minimal floor space 🔹 Gravity or Powered Options: Available in gravity (downward) or motorized (upward/downward) versions 🔹 Smooth & Controlled Flow: Ideal for fragile or sensitive packages 🔹 Continuous Operation: Non-stop product flow with minimal supervision 🔹 Modular & Compact: Easy to integrate with existing conveyor lines --- ⚙️ Technical Specifications: 📦 Load Capacity: Up to 30 kg per meter (gravity) or 50 kg per unit (motorized) ⏫ Height: 2 to 6 meters (customizable) 🔄 Roller Type: Steel / PVC / Rubber-coated rollers ⏩ Speed: Up to 30 m/min (motorized) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 🔌 Drive Type (if powered): Geared motor with chain or belt transmission --- 🔧 Optional Features: 🔸 Entry/exit guides for product alignment 🔸 Protective side guards 🔸 Infeed/outfeed conveyors 🔸 Safety covers and emergency stop system 🔸 Custom slope angle (typically 12°–18°) --- 🏭 Applications: 📦 Warehousing and Distribution Centers 🚚 Truck Dock Integration (ground to mezzanine) 🛍️ E-commerce Order Fulfillment Lines 🧴 Packaging and Carton Handling Systems 🏢 Factory Automation Between Floors or Departments

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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CHAIN DRIVEN LIVE ROLLER CONVEYOR (CDLR) Product Description: The Chain Driven Live Roller (CDLR) Conveyor is a rugged and reliable material handling solution specifically designed for transporting heavy loads, pallets, drums, and industrial components. Powered by robust chain drives, this conveyor ensures continuous and controlled movement even in demanding environments. Key Features: 🛠️ Heavy-Duty Construction: Built with steel frames and precision rollers Ideal for handling loads up to several tons 🔗 Chain-Driven Rollers: Rollers are powered by chains for synchronized, high-torque movement Offers superior traction and load stability ⚙️ Custom Configurations: Available in straight, curved, and accumulation models Custom roller pitch, width, and load capacity 🧩 Easy Integration: Seamlessly connects with other conveyors, lifts, and automation systems Can include sensors, stoppers, and diverters for intelligent flow control 🏭 Industrial Grade: Designed for continuous operation in harsh environments Minimal maintenance and long operational life Applications: Pallet handling and warehousing Drum and heavy component transport Automotive and appliance assembly lines Steel, foundry, and heavy equipment manufacturing Packaging and end-of-line logistics Advantages: ✅ High load-carrying capacity ✅ Durable for 24/7 industrial use ✅ Excellent for dirty, oily, or abrasive environments ✅ Ensures steady and safe material flow ✅ Reduces manual handling and downtime

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90° Taper Roller Conveyor – Product Description The 90° Taper Roller Conveyor is engineered to turn products smoothly at right angles while maintaining their orientation and stability. It uses tapered rollers to guide the load through the curve, making it ideal for handling cartons, boxes, crates, and totes in confined spaces. This conveyor is available in both gravity and motorized versions, and can be seamlessly integrated into existing conveyor systems to create efficient material flow at corners without the need for manual repositioning. --- 🔧 Key Highlights: Designed for 90-degree curved movement Tapered rollers ensure smooth and stable product transition Frame Material: Mild Steel (Powder Coated) / Stainless Steel (SS304) Roller Material: Steel / PVC / SS as per requirement Available in custom widths and radii Supports integration with straight and modular conveyor lines --- ⚙️ Applications: Packaging Lines Warehouses & Distribution Centers Parcel Sorting Systems FMCG and Pharmaceutical Industries Assembly Line Turning Sections

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ROLLER CONVEYOR WITH TURN TABLE Precision Turning | Heavy-Duty Handling | Space-Saving Movement The Roller Conveyor with Turntable is a smart material handling system designed to rotate and transfer products between multiple conveyor lines at 90°, 180°, or custom angles. It combines the smooth flow of a roller conveyor with the flexibility of a turntable to enable directional change without lifting or manual effort. ⚙️ Key Features: 🔄 Integrated Rotary Table with Roller Conveyor Top ⚙️ Manual, Pneumatic, or Motorized Turntable Drive 🏗️ MS or SS Construction – Built for Durability 🎯 Position Locking for Accurate Angle Alignment 💡 Heavy-Duty Rollers (MS, Zinc, or SS) – Gravity or Powered 🔌 Control Panel with Safety Interlocks (for motorized version) 🏭 Applications: Pallet or Crate Turning in Warehouses Material Diversion in Assembly Lines Directional Change in Packaging Units Heavy Component Handling in Engineering Plants U-turn or L-turn in Space-Restricted Conveyor Layouts ✅ Benefits: ✅ Eliminates Need for Manual Rotation ✅ Flexible in Any Conveyor Layout ✅ Increases Line Automation & Flow Efficiency ✅ Customizable Table Size, Rotation Angle & Speed ✅ Easy Integration with Existing Conveyor Systems

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Cold Storage Belt Conveyor Systems are engineered to perform reliably in low-temperature environments, ensuring smooth and efficient material flow in freezers, chillers, and refrigerated warehouses. These conveyors are designed with temperature-resistant components to prevent cracking, warping, or slipping—even in sub-zero conditions. ✅ Key Features: Low-Temperature Resistant Belts: Special food-grade PVC/PU belts that stay flexible and strong in cold environments (up to -30°C or below). Stainless Steel Frame Construction: Corrosion-resistant and hygienic for use in food, pharma, or chemical cold rooms. Non-Slip, Anti-Freeze Design: Ensures safe and stable movement of cartons, crates, and loose products. Insulated Drive Components: Motors, gearboxes, and controls are insulated or externally placed to prevent freeze damage. Modular and Customizable: Designed to suit different layout needs—straight, inclined, curved, or Z-type. 🧊 Applications: Frozen food processing & packaging Cold chain logistics centers Ice cream, dairy, meat & seafood storage Pharmaceutical cold rooms Deep freezer warehouses ⚙️ Available Options: Hygienic belt material (FDA/CE compliant) Adjustable speed with VFD Stainless steel rollers and guides Sensor integration for automated systems

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Our Power Roller Conveyor is a high-performance automated conveyor system designed to move heavy loads with ease and precision. Equipped with motorized rollers, it offers smooth, consistent, and controlled movement of goods, making it ideal for warehouses, packaging lines, distribution centers, and manufacturing units. 🔹 Key Features: Heavy-duty construction with high load capacity Motor-driven rollers for automated movement Low maintenance and energy-efficient design Modular structure for easy integration and expansion Available in customizable lengths and widths 🔹 Applications: Material transfer between workstations Pallet and carton handling Sorting and order-picking systems E-commerce and logistics Whether you're handling light packages or bulky items, our Power Roller Conveyor ensures safe, reliable, and continuous transport, reducing manual effort and boosting productivity.

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