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'product flow sorting'

Items tagged with 'product flow sorting'

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🔷 SPIRAL GRAVITY FREE FLOW ROLLER CONVEYOR Description: The Spiral Gravity Free Flow Roller Conveyor is a space-saving and cost-effective solution for downward vertical product movement using gravity. Designed with angled spiral rollers, it allows cartons, totes, and boxes to move smoothly and continuously from one floor to another without the need for power or motors. Its compact spiral structure makes it ideal for facilities with limited floor space and high vertical transport needs. Commonly used in warehousing, dispatch zones, retail logistics, and packaging lines, this conveyor enhances workflow and reduces manual handling. --- ✅ Key Features: 🔹 No Power Required: Operates entirely by gravity for energy savings 🔹 Spiral Design: Enables vertical movement while saving horizontal floor space 🔹 Smooth & Controlled Flow: Precision-angled rollers ensure safe, continuous descent 🔹 Modular & Scalable: Can be integrated into any material handling system 🔹 Low Maintenance: Simple design with minimal wear-and-tear components --- ⚙️ Technical Specifications: 📏 Height: 2 to 6 meters (customizable) 🔄 Roller Type: Zinc-plated steel / PVC / Rubber-coated 📦 Load Capacity: Up to 40 kg per unit (depending on product and pitch) 🌀 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 📐 Spiral Slope: Typically 12°–18°, adjustable based on product type --- 🔧 Optional Features: 🔸 Entry/Exit transition rollers 🔸 Product guides or side guards 🔸 Adjustable legs or supports 🔸 Lockable castor base (for movable systems) 🔸 Safety stops or speed controllers --- 🏭 Applications: 📦 Carton and Tote Movement Between Floors 🏢 Multi-level Warehousing & Dispatch Systems 🧃 FMCG and Food Product Transfer 🛍️ Retail and E-commerce Fulfillment Centers 🏭 Assembly and Packaging Outfeed

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🔷 POWERED SPIRAL CONVEYOR Description: The Powered Spiral Conveyor is a continuous-flow vertical conveyor designed to move products up or down between multiple levels within a facility, using motor-driven rollers or belts. Unlike traditional elevators or lifts, this conveyor offers non-stop, high-speed movement in a compact, space-saving spiral design. It is ideal for medium to high-throughput operations in industries like e-commerce, warehousing, food, pharma, and manufacturing. This system improves material flow and reduces floor space usage while maintaining excellent product control and reliability. --- ✅ Key Features: 🔹 Continuous Powered Movement: Ideal for moving items upward or downward without interruption 🔹 Space-Saving Spiral Design: Vertical transport in a minimal floor area 🔹 Smooth Product Handling: Suitable for cartons, totes, trays, and pouches 🔹 Energy-Efficient Drive: Geared motor or drum motor options 🔹 High Throughput: Handles large volumes with controlled speed and precision --- ⚙️ Technical Specifications: 📏 Height Range: 2 to 8 meters (customizable) 🔁 Conveyor Type: Powered rollers or modular belt 📦 Load Capacity: Up to 50 kg/unit (varies by design) ⏩ Speed: 10 to 60 meters/min (adjustable with VFD) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum ⚙️ Drive System: Central motor drive with friction rollers or belts ⚡ Power Supply: 3-phase, 415V AC --- 🔧 Optional Features: 🔸 Entry/Exit conveyors for integration 🔸 Product guides and lane dividers 🔸 Multi-level transfer points 🔸 Safety covers and emergency stop switches 🔸 PLC + HMI control system --- 🏭 Applications: 📦 Warehouse Order Picking & Sorting 🛒 E-commerce Distribution Centers 🏭 Manufacturing & Assembly Lines 🧃 Food, Beverage, and FMCG Packaging 📤 Multi-floor Loading/Unloading Systems

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🔷 FLAT BELT CONVEYOR Description: The Flat Belt Conveyor is one of the most commonly used and versatile material handling systems, ideal for horizontal or slightly inclined transport of products across various industries. It features a continuous flat belt, typically made of PVC, PU, or rubber, that moves over a frame supported by pulleys or rollers. This conveyor is perfect for light to medium-duty applications requiring smooth, efficient, and reliable product transfer. --- ✅ Key Features: 🔹 Simple & Versatile Design: Suitable for a wide range of materials and industries 🔹 Smooth Product Flow: Ideal for stable, consistent movement of items 🔹 Various Belt Types: Available in anti-static, food-grade, rough-top, or heat-resistant options 🔹 Compact Footprint: Easy to install, integrate, and relocate 🔹 Low Noise Operation: Ensures a quiet working environment --- ⚙️ Technical Specifications: 📏 Belt Width: 100 mm to 1200 mm (customizable) 📦 Load Capacity: Up to 100 kg/meter (varies by application) ⏩ Speed: 5 to 40 m/min (adjustable with VFD) ⛓️ Belt Material: PVC / PU / Rubber / Silicon 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚙️ Drive Type: Center / End drive with geared motor ⚡ Power Supply: 230V/415V AC --- 🔧 Optional Features: 🔸 Side guides and product stoppers 🔸 Adjustable height stands 🔸 Sensors for auto start/stop 🔸 Inclined models with grip belts 🔸 Trolley-mounted or mobile base --- 🏭 Applications: 📦 Packaging and Inspection Lines 🏭 Assembly & Production Lines 🧃 Food & Beverage Handling 📄 Printing & Paper Industry 🔌 Electronics & Light Manufacturing 🛍️ Retail and Sorting Systems

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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CONTINUOUS VERTICAL CONVEYOR (CVC) Description: The Continuous Vertical Conveyor is an efficient solution for vertical transfer of goods between multiple levels in a production or warehouse environment. Unlike traditional elevators or lifts, CVCs enable a non-stop, smooth flow of products up or down, making them ideal for high-throughput operations. Designed for performance, reliability, and compact installation, this conveyor system is automated, space-saving, and supports continuous loading and unloading without halting operations. Key Features: 🔹 Continuous Flow: Ideal for high-speed vertical transfer without stop-and-go motion. 🔹 Space-Efficient Design: Takes up minimal floor space compared to inclined conveyors. 🔹 Bidirectional Movement: Allows upward and downward transfer as per requirement. 🔹 Synchronized Mechanism: Works in coordination with upstream and downstream conveyors. 🔹 Low Maintenance: Fewer moving parts, resulting in higher uptime. Technical Specifications: 📦 Load Capacity: 5 kg to 100 kg per item 📏 Lifting Height: Up to 10 meters (customizable) ⏩ Speed: Up to 60 units per minute (based on product size) ⚙️ Drive System: Geared motor with chain or belt mechanism 🧱 Frame Material: MS powder-coated / SS304 🔌 Power Supply: 3 Phase, 415V AC Optional Features: 🔸 Infeed/outfeed conveyor integration 🔸 Safety covers and emergency stop system 🔸 Auto load detection and reject system 🔸 Touchscreen HMI & PLC controls Applications: 🏭 Automated Assembly Lines 🧃 Beverage Bottling Plants 📦 Packaging and Sorting Units 🛠️ Component Handling in Manufacturing 🧴 Pharmaceutical and FMCG Transfer Systems

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90° Taper Roller Conveyor – Product Description The 90° Taper Roller Conveyor is engineered to turn products smoothly at right angles while maintaining their orientation and stability. It uses tapered rollers to guide the load through the curve, making it ideal for handling cartons, boxes, crates, and totes in confined spaces. This conveyor is available in both gravity and motorized versions, and can be seamlessly integrated into existing conveyor systems to create efficient material flow at corners without the need for manual repositioning. --- 🔧 Key Highlights: Designed for 90-degree curved movement Tapered rollers ensure smooth and stable product transition Frame Material: Mild Steel (Powder Coated) / Stainless Steel (SS304) Roller Material: Steel / PVC / SS as per requirement Available in custom widths and radii Supports integration with straight and modular conveyor lines --- ⚙️ Applications: Packaging Lines Warehouses & Distribution Centers Parcel Sorting Systems FMCG and Pharmaceutical Industries Assembly Line Turning Sections

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CURVE CONVEYOR – Smart Turns for Smart Factories! Effortlessly move your products around corners! Our Curve Conveyors are specially designed to handle smooth 90° or 180° turns in your production or packaging line—without interrupting flow or product alignment. --- ✅ Features: Precision Engineered for Smooth Turning Available in PVC Belt, Modular Belt, or Roller Type Angles: 45°, 90°, 180° or Custom Frame: Mild Steel Powder Coated / Stainless Steel (SS304) Compact Design – Ideal for tight factory spaces Variable Speed Control (VFD Optional) Handles light to medium loads --- 🏭 Ideal For: Food & Beverage Industries Logistics & Courier Sorting Lines E-Commerce Fulfillment Centers Pharmaceutical & Packaging Units Airport Baggage Handling

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PLOUGH DIVERTER Fast Diversion | Zero Damage | Automated Sorting The Plough Diverter is a smart mechanical system used to redirect products or materials across conveyor belts with precision and speed. Designed like an angled plough or blade, it smoothly pushes products to a different line or chute without stopping the conveyor flow, making it ideal for sorting, rejecting, or splitting product lines. ⚙️ Key Features: 🔧 Sturdy MS/SS Construction with Powder Coating ⛷️ Adjustable Plough Angle for Accurate Diversion ⚙️ Manual, Pneumatic, or Motorized Actuation Options 🚧 No Product Jamming or Damage During Operation ⚡ Compatible with Belt, Roller & Modular Conveyors 🏭 Applications: Carton & Packet Sorting in Logistics Pouch & Bag Diversion in Packaging Lines Reject Mechanism in Check Weighers Product Line Changeovers in FMCG E-commerce & Courier Warehouses ✅ Benefits: ✅ High-Speed Sorting without Conveyor Stoppage ✅ Customizable Positioning – Left, Right, Dual Side ✅ Reduces Manual Sorting Errors ✅ Low Maintenance, Rugged Design ✅ Suitable for Light & Medium-Duty Loads

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CURVE 180° POWER TURN MODULAR BELT CONVEYOR Seamless Turning | Space-Efficient | Durable Performance The 180° Power Turn Modular Belt Conveyor is a precision-engineered solution designed to change the direction of product flow smoothly within confined floor space. Using interlocked modular plastic belts, this conveyor ensures stable product transfer without spillage or misalignment—even at high speeds. Key Features: 🔄 180° Curved Design for complete directional change 🔗 Modular Plastic Belt – low friction, high strength 🏗️ SS or Powder-Coated MS Frame Options ⚙️ Heavy-Duty Drive System for Reliable Operation 📐 Customizable Width, Radius & Side Guides 🔌 Integrated Motorized Drive with Speed Control (VFD) Applications: Food & Beverage Processing Lines FMCG & Consumer Goods Packaging Warehouse and Distribution Centers Pharmaceutical & Cosmetic Industries E-commerce Sorting Lines Advantages: ✅ Maximizes Layout Flexibility ✅ Smooth, Jerk-Free Turns with Minimal Noise ✅ Hygienic & Easy-to-Clean Surface ✅ Reduces Product Jams & Transfer Damage

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