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'plc based systems'

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Conveyor

๐Ÿ”ท MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- โœ… Key Features: ๐Ÿ”น Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency ๐Ÿ”น Low Noise & Maintenance: No external chains or beltsโ€”clean, quiet, and reliable operation ๐Ÿ”น Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems ๐Ÿ”น Energy-Efficient: Power only runs when product is detected, saving energy ๐Ÿ”น Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- โš™๏ธ Technical Specifications: ๐Ÿ“ Roller Diameter: 50 mm to 60 mm (typical) ๐Ÿ“ฆ Load Capacity: Up to 50 kg per roller zone โฉ Speed: 10โ€“60 m/min (VFD or logic-controlled) โšก Power Supply: 24V DC or 48V DC (via power supply unit) ๐Ÿงฑ Frame Material: MS powder-coated / SS / Aluminum profile โš™๏ธ Control System: Integrated logic, PLC, or Ethernet-based for automation --- ๐Ÿ”ง Optional Features: ๐Ÿ”ธ Zero pressure accumulation (ZPA) logic ๐Ÿ”ธ Photoelectric sensors for zone control ๐Ÿ”ธ Diverters, pushers, or stoppers for sorting ๐Ÿ”ธ Touchscreen HMI with speed and direction control ๐Ÿ”ธ ESD-safe rollers for electronics handling --- ๐Ÿญ Applications: ๐Ÿ“ฆ Warehouse & Distribution Centers (WMS Integrated) ๐Ÿ›’ E-commerce & Order Fulfillment ๐Ÿงฐ Electronics & Appliance Assembly Lines ๐Ÿญ Automotive & Light Manufacturing Units ๐Ÿงด FMCG & Pharmaceutical Packaging Zones

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Conveyor

๐Ÿ”ท PARTS ASSEMBLY LINE CONVEYOR Description: The Parts Assembly Line Conveyor is a precision-designed conveyor system tailored for automated or semi-automated assembly processes. It enables the smooth and efficient flow of components and sub-assemblies along a production line, improving productivity, reducing manual handling, and ensuring streamlined operations. These conveyors can be configured for manual, automated, or hybrid operations, and are commonly used in automotive, electronics, appliance, and engineering industries. --- โœ… Key Features: ๐Ÿ”น Modular Construction: Easily scalable or reconfigurable to fit production changes ๐Ÿ”น Ergonomic Design: Allows operator-friendly access for assembly tasks ๐Ÿ”น Flexible Belt Options: PVC, PU, slat chain, roller, or modular belt depending on part size and process ๐Ÿ”น Precision Movement: Supports synchronized movement and indexing ๐Ÿ”น Automation Ready: Compatible with sensors, PLC, robotic arms, and vision systems --- โš™๏ธ Technical Specifications: ๐Ÿ“ Conveyor Width: 300 mm to 1200 mm (customizable) ๐Ÿ“ฆ Load Capacity: Up to 200 kg/meter (based on structure) โ›“๏ธ Belt/Chain Type: PU belt, slat chain, modular plastic, or roller โฉ Speed: 5 to 30 m/min (variable with VFD) ๐Ÿงฑ Frame Material: MS powder-coated / SS304 / Aluminum profile โšก Power Supply: 230V / 415V AC 3-phase motor --- ๐Ÿ”ง Optional Add-Ons: ๐Ÿ”ธ Workstations with lighting & tools ๐Ÿ”ธ Pneumatic/Electric lifting or stopping stations ๐Ÿ”ธ Part bins and tool holders ๐Ÿ”ธ Indexing drive with timer/sensor control ๐Ÿ”ธ ESD-safe design for electronic parts --- ๐Ÿญ Common Applications: ๐Ÿš— Automotive Component Assembly ๐Ÿ”Œ Electronics & PCB Assembly ๐Ÿงฐ Home Appliance Assembly Lines ๐Ÿงด FMCG, Personal Care, and Packaging ๐Ÿ› ๏ธ General Engineering Part Assembly

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Conveyor

๐Ÿ”ท POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: ๐Ÿ”น Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. ๐Ÿ”น Smooth & Quiet Operation: Precision engineering for low noise and vibration. ๐Ÿ”น Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. ๐Ÿ”น Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. ๐Ÿ”น High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: ๐Ÿ“ฆ Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) ๐Ÿ“ Roller Diameter: 38 mm to 89 mm ๐ŸŒ€ Roller Pitch: 75 mm to 150 mm โš™๏ธ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers โšก Power Supply: 24V DC / 230โ€“415V AC (depending on motor type) ๐Ÿงฑ Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: ๐Ÿ”ธ Photoelectric sensors for accumulation ๐Ÿ”ธ Pneumatic or electric diverters for sorting ๐Ÿ”ธ Side guides and product stoppers ๐Ÿ”ธ Integration with WMS/PLC/HMI systems ๐Ÿ”ธ Curved or angled roller segments Applications: ๐Ÿ“ฆ Warehousing & E-commerce Order Fulfillment ๐Ÿญ Automotive and Assembly Lines ๐Ÿงด Pharmaceutical and FMCG Packaging ๐Ÿ› ๏ธ Manufacturing and Sorting Stations ๐Ÿš› Loading/Unloading Automation

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CONTINUOUS VERTICAL CONVEYOR (CVC) Description: The Continuous Vertical Conveyor is an efficient solution for vertical transfer of goods between multiple levels in a production or warehouse environment. Unlike traditional elevators or lifts, CVCs enable a non-stop, smooth flow of products up or down, making them ideal for high-throughput operations. Designed for performance, reliability, and compact installation, this conveyor system is automated, space-saving, and supports continuous loading and unloading without halting operations. Key Features: ๐Ÿ”น Continuous Flow: Ideal for high-speed vertical transfer without stop-and-go motion. ๐Ÿ”น Space-Efficient Design: Takes up minimal floor space compared to inclined conveyors. ๐Ÿ”น Bidirectional Movement: Allows upward and downward transfer as per requirement. ๐Ÿ”น Synchronized Mechanism: Works in coordination with upstream and downstream conveyors. ๐Ÿ”น Low Maintenance: Fewer moving parts, resulting in higher uptime. Technical Specifications: ๐Ÿ“ฆ Load Capacity: 5 kg to 100 kg per item ๐Ÿ“ Lifting Height: Up to 10 meters (customizable) โฉ Speed: Up to 60 units per minute (based on product size) โš™๏ธ Drive System: Geared motor with chain or belt mechanism ๐Ÿงฑ Frame Material: MS powder-coated / SS304 ๐Ÿ”Œ Power Supply: 3 Phase, 415V AC Optional Features: ๐Ÿ”ธ Infeed/outfeed conveyor integration ๐Ÿ”ธ Safety covers and emergency stop system ๐Ÿ”ธ Auto load detection and reject system ๐Ÿ”ธ Touchscreen HMI & PLC controls Applications: ๐Ÿญ Automated Assembly Lines ๐Ÿงƒ Beverage Bottling Plants ๐Ÿ“ฆ Packaging and Sorting Units ๐Ÿ› ๏ธ Component Handling in Manufacturing ๐Ÿงด Pharmaceutical and FMCG Transfer Systems

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Conveyor

๐Ÿ”ท FACTORY AUTOMATION CONVEYOR Description: The Factory Automation Conveyor is a fully integrated material handling system designed to streamline production, reduce manual intervention, and improve efficiency across various stages of manufacturing. These conveyors can be tailored to fit any process, enabling seamless automation from raw material input to finished product output. Built with precision and durability, they support high-speed, synchronized operations and can be integrated with robots, sensors, PLCs, and vision systems. Key Features: ๐Ÿ”น Custom-Built Design: Suits assembly, packing, inspection, and transfer applications. ๐Ÿ”น High Integration Compatibility: Works with robotics, pick-and-place systems, and automation cells. ๐Ÿ”น Smart Controls: Equipped with PLC, HMI, and IoT-ready modules for smart factory environments. ๐Ÿ”น Flexible Layouts: Supports straight, curved, Z-type, and multi-level configurations. ๐Ÿ”น Modular Design: Easy installation, expansion, or reconfiguration. Types of Conveyors in Automation Systems: โœ… Belt Conveyors (PVC / PU / Rubber) โœ… Roller Conveyors (Gravity / Driven / Motorized) โœ… Slat Chain & Modular Belt Conveyors โœ… Pallet & Box Transfer Conveyors โœ… Vertical / Lift Conveyors โœ… Turntables & Diverters Technical Specifications: โš™๏ธ Drive System: Geared motor with VFD (Variable Speed) โฉ Speed: 0.5 to 60 m/min (adjustable) ๐Ÿงฑ Material: MS powder-coated, SS304, or aluminum profile ๐Ÿ’ก Sensors & Automation: Photoelectric sensors, proximity sensors, PLC, HMI optional ๐Ÿ“ Load Capacity: 10 kg to 2000 kg (custom based on application) Applications: ๐Ÿญ Automotive and Engineering Industries ๐Ÿงƒ Food & Beverage Processing ๐Ÿ“ฆ Packaging & Distribution Lines ๐Ÿงด FMCG & Pharmaceuticals ๐Ÿ”Œ Electronics Assembly & Testing

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Conveyor

CARTON SEALER + ONLINE WEIGHMENT CONVEYORS The Carton Sealer with Online Weighment Conveyor System is a high-efficiency end-of-line automation solution designed for sealing, weighing, and conveying cartons in a streamlined process. Ideal for logistics, packaging, and warehousing industries, this system improves accuracy and reduces manual labor. โœ… Key Features: Automated Carton Sealing: Top and bottom flap sealing using BOPP tape. Integrated Weighment Conveyor: Real-time weight checking of each carton during transit. Accurate Weight Display: Digital weight indicator with high precision load cells. Continuous Operation: Seamless movement from sealing to weighing to sorting/stacking. Adjustable Dimensions: Fits various carton sizes with quick height & width adjustment. โš™๏ธ Technical Specifications: Conveyor Width: 400mm โ€“ 600mm Weighing Range: Up to 50 kg (customizable) Belt Type: PVC / PU belt with mild steel or SS frame Speed: 15โ€“30 cartons per minute (based on size) Control Panel: PLC-based automation for reliability and ease of use Optional Add-ons: Barcode scanner, rejection mechanism for overweight/underweight cartons ๐Ÿญ Applications: E-commerce and distribution centers FMCG & pharmaceuticals Warehouses and third-party logistics (3PL) Dairy and packaged food industries ๐Ÿ’ก Benefits: Increases packaging speed and consistency Minimizes human error in weight tracking Reduces labor cost and improves data logging Seamlessly integrates with carton stackers, diverters, and ERP systems

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Product Details: Capacity 1-50 kg per feet Length 60-100 feet Belt Width 30-40 inch Operating Speed 3-4 m/s Material Aluminium , Stainless Steel, Mild Steel With the assistance of our deft team of professionals, we are able to introduce a broad array of Aluminum Profile Belt Conveyors. The conveyors look overwhelming and highly good-looking when items move packaging or filling. These conveyors are developed using fine design layout and heavy grade stainless steel alloy. The high force steel loop handle control lever with lift, neutral, and lowering positions makes the conveyors highly adaptable. Besides, clients looking for such conveyors can avail it from us at industry leading rates. Features: Rugged construction High load capacity Better immovability

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Conveyor

๐Ÿ”ท ASSEMBLY LINE BELT CONVEYOR Description: The Assembly Line Belt Conveyor is a streamlined and highly adaptable system used to facilitate continuous movement of products through various stages of manual or automated assembly operations. Built with a flat, durable belt surface, it provides smooth and controlled transfer of components, tools, or finished goods, making it ideal for high-efficiency production environments. Whether you're assembling electronic parts, appliances, automotive components, or packaging goods, this conveyor is essential for boosting speed, accuracy, and worker productivity on the factory floor. --- โœ… Key Features: ๐Ÿ”น Flat Belt Design: Ensures smooth product flow across assembly stations ๐Ÿ”น Custom Workstations: Can be integrated with tables, lights, tools, and fixtures ๐Ÿ”น Variable Speed Drive: Easily adjust belt speed based on production rate ๐Ÿ”น Ergonomic Setup: Operator-friendly height and layout for improved efficiency ๐Ÿ”น Flexible Configurations: Available in straight, U-shaped, or loop layouts --- โš™๏ธ Technical Specifications: ๐Ÿ“ Belt Width: 300 mm to 1200 mm (customizable) โฉ Speed: 5 to 30 m/min (adjustable via VFD) ๐Ÿ“ฆ Load Capacity: Up to 100 kg/meter โ›“๏ธ Belt Material: PVC / PU / Rubber / Anti-static belts (as per product type) ๐Ÿงฑ Frame Material: MS powder-coated / SS304 / Aluminum profile โš™๏ธ Drive Type: End / Center / Bottom drive with geared motor โšก Power Supply: 230V / 415V AC --- ๐Ÿ”ง Optional Add-ons: ๐Ÿ”ธ LED tube lighting and overhead structure ๐Ÿ”ธ Tool holders, bins, and power sockets ๐Ÿ”ธ Manual or pneumatic product stoppers ๐Ÿ”ธ PLC-based start/stop sensors ๐Ÿ”ธ ESD-safe version for electronics assembly --- ๐Ÿญ Applications: ๐Ÿ”Œ Electronics & PCB Assembly ๐Ÿš— Automotive Component Assembly ๐Ÿงด Consumer Goods & Cosmetics Lines ๐Ÿงƒ FMCG Packaging & Filling Lines ๐Ÿงฐ Appliances, Toys, and Small Parts Assembly

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Conveyor

๐Ÿ”ท SPIRAL GRAVITY FREE FLOW ROLLER CONVEYOR Description: The Spiral Gravity Free Flow Roller Conveyor is a space-saving and cost-effective solution for downward vertical product movement using gravity. Designed with angled spiral rollers, it allows cartons, totes, and boxes to move smoothly and continuously from one floor to another without the need for power or motors. Its compact spiral structure makes it ideal for facilities with limited floor space and high vertical transport needs. Commonly used in warehousing, dispatch zones, retail logistics, and packaging lines, this conveyor enhances workflow and reduces manual handling. --- โœ… Key Features: ๐Ÿ”น No Power Required: Operates entirely by gravity for energy savings ๐Ÿ”น Spiral Design: Enables vertical movement while saving horizontal floor space ๐Ÿ”น Smooth & Controlled Flow: Precision-angled rollers ensure safe, continuous descent ๐Ÿ”น Modular & Scalable: Can be integrated into any material handling system ๐Ÿ”น Low Maintenance: Simple design with minimal wear-and-tear components --- โš™๏ธ Technical Specifications: ๐Ÿ“ Height: 2 to 6 meters (customizable) ๐Ÿ”„ Roller Type: Zinc-plated steel / PVC / Rubber-coated ๐Ÿ“ฆ Load Capacity: Up to 40 kg per unit (depending on product and pitch) ๐ŸŒ€ Roller Pitch: 75 mm / 100 mm / 150 mm ๐Ÿงฑ Frame Material: MS powder-coated / SS304 / Aluminum ๐Ÿ“ Spiral Slope: Typically 12ยฐโ€“18ยฐ, adjustable based on product type --- ๐Ÿ”ง Optional Features: ๐Ÿ”ธ Entry/Exit transition rollers ๐Ÿ”ธ Product guides or side guards ๐Ÿ”ธ Adjustable legs or supports ๐Ÿ”ธ Lockable castor base (for movable systems) ๐Ÿ”ธ Safety stops or speed controllers --- ๐Ÿญ Applications: ๐Ÿ“ฆ Carton and Tote Movement Between Floors ๐Ÿข Multi-level Warehousing & Dispatch Systems ๐Ÿงƒ FMCG and Food Product Transfer ๐Ÿ›๏ธ Retail and E-commerce Fulfillment Centers ๐Ÿญ Assembly and Packaging Outfeed

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