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Items tagged with 'modular integration'

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Conveyor

🛠️ Compact Conveyor System for Machine Integration Our Compact Conveyor System is specifically designed for seamless integration with machines where space is limited but performance is critical. With its ultra-low profile and high-precision design, it offers a reliable solution for transferring small components between workstations, machines, or assembly units. Built with a slim frame and customizable dimensions, this conveyor is ideal for applications in automation, packaging, inspection, and light manufacturing. It operates smoothly, with minimal noise and low maintenance, making it perfect for clean environments such as electronics, pharma, and food industries. Available with various belt types like PU, PVC, or modular plastic chain, the system can be configured for straight transfer or incline movement. Motor options include side-mounted or integrated compact drives, with speed control available through VFD or servo motor compatibility. If you're looking to improve efficiency and save space on your production floor, our Compact Conveyor delivers dependable performance with smart design.

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🔷 POWERED SPIRAL CONVEYOR Description: The Powered Spiral Conveyor is a continuous-flow vertical conveyor designed to move products up or down between multiple levels within a facility, using motor-driven rollers or belts. Unlike traditional elevators or lifts, this conveyor offers non-stop, high-speed movement in a compact, space-saving spiral design. It is ideal for medium to high-throughput operations in industries like e-commerce, warehousing, food, pharma, and manufacturing. This system improves material flow and reduces floor space usage while maintaining excellent product control and reliability. --- ✅ Key Features: 🔹 Continuous Powered Movement: Ideal for moving items upward or downward without interruption 🔹 Space-Saving Spiral Design: Vertical transport in a minimal floor area 🔹 Smooth Product Handling: Suitable for cartons, totes, trays, and pouches 🔹 Energy-Efficient Drive: Geared motor or drum motor options 🔹 High Throughput: Handles large volumes with controlled speed and precision --- ⚙️ Technical Specifications: 📏 Height Range: 2 to 8 meters (customizable) 🔁 Conveyor Type: Powered rollers or modular belt 📦 Load Capacity: Up to 50 kg/unit (varies by design) ⏩ Speed: 10 to 60 meters/min (adjustable with VFD) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum ⚙️ Drive System: Central motor drive with friction rollers or belts ⚡ Power Supply: 3-phase, 415V AC --- 🔧 Optional Features: 🔸 Entry/Exit conveyors for integration 🔸 Product guides and lane dividers 🔸 Multi-level transfer points 🔸 Safety covers and emergency stop switches 🔸 PLC + HMI control system --- 🏭 Applications: 📦 Warehouse Order Picking & Sorting 🛒 E-commerce Distribution Centers 🏭 Manufacturing & Assembly Lines 🧃 Food, Beverage, and FMCG Packaging 📤 Multi-floor Loading/Unloading Systems

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🔷 SPIRAL ROLLER CONVEYOR Description: The Spiral Roller Conveyor is a vertical material handling system designed to move cartons, boxes, totes, and similar items between multiple floor levels in a continuous spiral path. It combines the space-saving benefits of vertical conveyors with the smooth handling capabilities of rollers, making it ideal for applications where space is limited but elevation change is needed. Built for durability and flexibility, spiral roller conveyors are often used in warehousing, distribution, food, and packaging industries. --- ✅ Key Features: 🔹 Space-Saving Vertical Design: Elevates products while occupying minimal floor space 🔹 Gravity or Powered Options: Available in gravity (downward) or motorized (upward/downward) versions 🔹 Smooth & Controlled Flow: Ideal for fragile or sensitive packages 🔹 Continuous Operation: Non-stop product flow with minimal supervision 🔹 Modular & Compact: Easy to integrate with existing conveyor lines --- ⚙️ Technical Specifications: 📦 Load Capacity: Up to 30 kg per meter (gravity) or 50 kg per unit (motorized) ⏫ Height: 2 to 6 meters (customizable) 🔄 Roller Type: Steel / PVC / Rubber-coated rollers ⏩ Speed: Up to 30 m/min (motorized) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 🔌 Drive Type (if powered): Geared motor with chain or belt transmission --- 🔧 Optional Features: 🔸 Entry/exit guides for product alignment 🔸 Protective side guards 🔸 Infeed/outfeed conveyors 🔸 Safety covers and emergency stop system 🔸 Custom slope angle (typically 12°–18°) --- 🏭 Applications: 📦 Warehousing and Distribution Centers 🚚 Truck Dock Integration (ground to mezzanine) 🛍️ E-commerce Order Fulfillment Lines 🧴 Packaging and Carton Handling Systems 🏢 Factory Automation Between Floors or Departments

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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🔷 FACTORY AUTOMATION CONVEYOR Description: The Factory Automation Conveyor is a fully integrated material handling system designed to streamline production, reduce manual intervention, and improve efficiency across various stages of manufacturing. These conveyors can be tailored to fit any process, enabling seamless automation from raw material input to finished product output. Built with precision and durability, they support high-speed, synchronized operations and can be integrated with robots, sensors, PLCs, and vision systems. Key Features: 🔹 Custom-Built Design: Suits assembly, packing, inspection, and transfer applications. 🔹 High Integration Compatibility: Works with robotics, pick-and-place systems, and automation cells. 🔹 Smart Controls: Equipped with PLC, HMI, and IoT-ready modules for smart factory environments. 🔹 Flexible Layouts: Supports straight, curved, Z-type, and multi-level configurations. 🔹 Modular Design: Easy installation, expansion, or reconfiguration. Types of Conveyors in Automation Systems: ✅ Belt Conveyors (PVC / PU / Rubber) ✅ Roller Conveyors (Gravity / Driven / Motorized) ✅ Slat Chain & Modular Belt Conveyors ✅ Pallet & Box Transfer Conveyors ✅ Vertical / Lift Conveyors ✅ Turntables & Diverters Technical Specifications: ⚙️ Drive System: Geared motor with VFD (Variable Speed) ⏩ Speed: 0.5 to 60 m/min (adjustable) 🧱 Material: MS powder-coated, SS304, or aluminum profile 💡 Sensors & Automation: Photoelectric sensors, proximity sensors, PLC, HMI optional 📏 Load Capacity: 10 kg to 2000 kg (custom based on application) Applications: 🏭 Automotive and Engineering Industries 🧃 Food & Beverage Processing 📦 Packaging & Distribution Lines 🧴 FMCG & Pharmaceuticals 🔌 Electronics Assembly & Testing

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PLASTIC MODULAR BELT CONVEYOR Description: Plastic Modular Belt Conveyor is a robust and highly versatile conveying system designed to handle a wide range of products in various industries. Built with interlocking plastic modules instead of a traditional flat belt, this system provides durability, easy maintenance, and high resistance to wear, chemicals, and water. Key Features: 🔹 Modular Plastic Belt: Interlocking design allows easy replacement and low maintenance. 🔹 Customizable Layout: Supports straight, inclined, curved, and spiral configurations. 🔹 High Load Capacity: Ideal for handling heavy-duty and wet or oily products. 🔹 Non-slip Surface: Provides better grip for irregular or slippery items. 🔹 Easy to Clean: Suitable for food processing, packaging, pharmaceuticals, automotive, and FMCG. Technical Specifications: 📏 Belt Widths: 100 mm to 1500 mm (custom sizes available) ⏩ Speed: Up to 60 m/min (variable as per application) ⚙️ Drive Type: Motorized with geared motor, center or end drive 🔁 Frame Material: SS304, MS powder-coated, or aluminum profile 🧼 Hygienic Design: Available in FDA-approved food-grade belts Applications: 🏭 Food & Beverage (bakery, meat, seafood) 📦 Packaging & Carton Handling 🛠️ Automotive Component Transfer 🧴 Bottling & Pharmaceutical Industry 🧃 Dairy and Pouch Handling

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TRANSFER LINE BELT CONVEYOR Efficient Material Movement for Seamless Production The Transfer Line Belt Conveyor is designed to streamline material handling in automated production lines. Ideal for assembly, packaging, and inspection processes, this conveyor ensures smooth and reliable transfer of components between workstations, improving productivity and reducing manual effort. ✅ Key Features: Robust Belt System: High-quality PVC/PU belt for smooth and durable operation. Customizable Design: Adjustable length, width, and height to fit specific line layouts. Modular Structure: Easy integration with existing machinery or future expansion. Precision Alignment: Ensures accurate part positioning for automation and robotic systems. Low Maintenance: Energy-efficient motor and minimal wear components. Safety Compliant: Comes with side guards and emergency stop options. 🏭 Applications: Automotive and auto parts manufacturing Electronics assembly lines FMCG & packaging units Pharmaceuticals and medical device production Food and beverage processing 📐 Specifications (Customizable): Belt Width: 200mm – 1000mm Conveyor Length: 1 meter – 15 meters Speed: Variable, up to 30 m/min Frame Material: Mild steel powder-coated / Stainless steel (SS304) Drive: Motorized with gearbox (AC or DC options) --- 🔧 Optional Add-Ons: Sensors for part detection Automatic stoppers & diverters Integration with PLC or SCADA systems

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The Robo Infeed and Outfeed Conveyor is a high-performance, robot-compatible conveyor system designed to feed and discharge components or products precisely for robotic pick-and-place, assembly, or packing operations. Engineered for smart automation, this system ensures seamless integration with industrial robots and boosts overall efficiency in automated production environments. Key Features: 🤖 Robot Integration Ready: Optimized for robotic arms, SCARA, and delta robots Ensures accurate positioning for pick and place operations 📏 Precision Conveying: Servo or VFD-controlled speed adjustment Maintains exact product spacing and orientation ⚙️ Customizable Design: Available in belt, chain, or modular belt formats Can be adapted for trays, components, cartons, or pouches 🧠 Smart Sensor System: Integrated sensors for product detection and feedback to robot systems Syncs perfectly with robot timing and movement 🚀 Fast & Efficient: Enables high-speed feeding and unloading without jams or misalignment Reduces downtime and manual intervention Applications: Automated assembly and inspection cells Robotic packing and palletizing lines Electronics and component feeding FMCG, pharma, and automotive sectors Food product handling with robotic integration Benefits: ✅ Enhances robot performance and accuracy ✅ Reduces labor costs and human errors ✅ Speeds up production cycle time ✅ Provides cleaner and safer workspaces ✅ Fully customizable to your robotic workflow

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GAS STOVE ASSEMBLY LINE CONVEYOR Product Description: The Gas Stove Assembly Line Conveyor is a precision-engineered solution designed for the efficient and streamlined assembly of gas stoves in a continuous production environment. This conveyor system ensures smooth material flow, optimal worker access, and modular integration with tools, testing stations, and packaging zones. Key Features: 🔩 Modular Design: Tailor-made layout to suit your plant's assembly process—manual, semi-automatic, or fully automated. 🔄 Continuous Flow: Ensures seamless movement of components through various assembly and inspection stages. 🧰 Tool Mount Integration: Compatible with fixtures, jigs, pneumatic tools, and testing stations. 🚶‍♂️ Operator Friendly: Ergonomic height and workstation spacing designed for assembly technicians. 🏗️ Durable Construction: Heavy-duty frame with powder-coated or SS finish for longevity and clean operation. ⚙️ Drive Options: Available in belt, chain, or roller conveyor formats with VFD motor control for speed adjustment. Applications: Domestic and commercial gas stove manufacturing Gas burner and valve assembly Stove body fitting and inspection Leak and flame testing integration Final packaging line extension Benefits: ✅ Reduces assembly time and labor fatigue ✅ Improves consistency and product quality ✅ Supports lean manufacturing practices ✅ Easily scalable for production expansion

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