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'integrated conveyors automation'

Items tagged with 'integrated conveyors automation'

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Conveyor

🔷 FACTORY AUTOMATION CONVEYOR Description: The Factory Automation Conveyor is a fully integrated material handling system designed to streamline production, reduce manual intervention, and improve efficiency across various stages of manufacturing. These conveyors can be tailored to fit any process, enabling seamless automation from raw material input to finished product output. Built with precision and durability, they support high-speed, synchronized operations and can be integrated with robots, sensors, PLCs, and vision systems. Key Features: 🔹 Custom-Built Design: Suits assembly, packing, inspection, and transfer applications. 🔹 High Integration Compatibility: Works with robotics, pick-and-place systems, and automation cells. 🔹 Smart Controls: Equipped with PLC, HMI, and IoT-ready modules for smart factory environments. 🔹 Flexible Layouts: Supports straight, curved, Z-type, and multi-level configurations. 🔹 Modular Design: Easy installation, expansion, or reconfiguration. Types of Conveyors in Automation Systems: ✅ Belt Conveyors (PVC / PU / Rubber) ✅ Roller Conveyors (Gravity / Driven / Motorized) ✅ Slat Chain & Modular Belt Conveyors ✅ Pallet & Box Transfer Conveyors ✅ Vertical / Lift Conveyors ✅ Turntables & Diverters Technical Specifications: ⚙️ Drive System: Geared motor with VFD (Variable Speed) ⏩ Speed: 0.5 to 60 m/min (adjustable) 🧱 Material: MS powder-coated, SS304, or aluminum profile 💡 Sensors & Automation: Photoelectric sensors, proximity sensors, PLC, HMI optional 📏 Load Capacity: 10 kg to 2000 kg (custom based on application) Applications: 🏭 Automotive and Engineering Industries 🧃 Food & Beverage Processing 📦 Packaging & Distribution Lines 🧴 FMCG & Pharmaceuticals 🔌 Electronics Assembly & Testing

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CARTON SEALER + ONLINE WEIGHMENT CONVEYORS The Carton Sealer with Online Weighment Conveyor System is a high-efficiency end-of-line automation solution designed for sealing, weighing, and conveying cartons in a streamlined process. Ideal for logistics, packaging, and warehousing industries, this system improves accuracy and reduces manual labor. ✅ Key Features: Automated Carton Sealing: Top and bottom flap sealing using BOPP tape. Integrated Weighment Conveyor: Real-time weight checking of each carton during transit. Accurate Weight Display: Digital weight indicator with high precision load cells. Continuous Operation: Seamless movement from sealing to weighing to sorting/stacking. Adjustable Dimensions: Fits various carton sizes with quick height & width adjustment. ⚙️ Technical Specifications: Conveyor Width: 400mm – 600mm Weighing Range: Up to 50 kg (customizable) Belt Type: PVC / PU belt with mild steel or SS frame Speed: 15–30 cartons per minute (based on size) Control Panel: PLC-based automation for reliability and ease of use Optional Add-ons: Barcode scanner, rejection mechanism for overweight/underweight cartons 🏭 Applications: E-commerce and distribution centers FMCG & pharmaceuticals Warehouses and third-party logistics (3PL) Dairy and packaged food industries 💡 Benefits: Increases packaging speed and consistency Minimizes human error in weight tracking Reduces labor cost and improves data logging Seamlessly integrates with carton stackers, diverters, and ERP systems

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🔷 MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- ✅ Key Features: 🔹 Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency 🔹 Low Noise & Maintenance: No external chains or belts—clean, quiet, and reliable operation 🔹 Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems 🔹 Energy-Efficient: Power only runs when product is detected, saving energy 🔹 Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- ⚙️ Technical Specifications: 📏 Roller Diameter: 50 mm to 60 mm (typical) 📦 Load Capacity: Up to 50 kg per roller zone ⏩ Speed: 10–60 m/min (VFD or logic-controlled) ⚡ Power Supply: 24V DC or 48V DC (via power supply unit) 🧱 Frame Material: MS powder-coated / SS / Aluminum profile ⚙️ Control System: Integrated logic, PLC, or Ethernet-based for automation --- 🔧 Optional Features: 🔸 Zero pressure accumulation (ZPA) logic 🔸 Photoelectric sensors for zone control 🔸 Diverters, pushers, or stoppers for sorting 🔸 Touchscreen HMI with speed and direction control 🔸 ESD-safe rollers for electronics handling --- 🏭 Applications: 📦 Warehouse & Distribution Centers (WMS Integrated) 🛒 E-commerce & Order Fulfillment 🧰 Electronics & Appliance Assembly Lines 🏭 Automotive & Light Manufacturing Units 🧴 FMCG & Pharmaceutical Packaging Zones

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The Vertical Transfer Conveyor is a compact and efficient material handling system designed to move products between different vertical levels in a production or warehouse environment. Ideal for space-constrained areas, this conveyor ensures smooth and reliable elevation or lowering of goods without manual effort. Key Features: 🏗️ Space-Saving Design: Utilizes vertical space to transfer materials between floors or levels. ⬆️⬇️ Bi-Directional Movement: Capable of both upward and downward transfer of products. ⚙️ High Load Capacity: Engineered to handle a wide range of products—from light cartons to heavy components. 📦 Custom Platform Size: Adjustable platform dimensions to suit your product and load requirements. 🧠 Automated Control System: Integrated with sensors and PLC for precise movement and safety. 🧰 Flexible Integration: Can be linked to belt, roller, or chain conveyors in automated lines. Applications: Multi-level warehouses and mezzanine floors Automotive and appliance assembly lines E-commerce and logistics fulfillment centers FMCG and pharmaceutical industries Packaging and carton transfer zones Advantages: ✅ Saves valuable floor space ✅ Increases vertical transport efficiency ✅ Reduces manual handling and risks ✅ Easy to maintain and operate ✅ Improves production line automation

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The Warehouse Racks Storage & Retrieval Conveyor is a smart material handling solution designed to automate and streamline the movement of goods between storage racks and dispatch or sorting zones. It is ideal for high-volume warehouses, distribution centers, and logistics hubs. This conveyor system is integrated with warehouse racking to enable fast and efficient loading, storage, and retrieval of cartons, bins, totes, and pallets. Whether operated manually or with automation (AS/RS or robotic systems), it ensures quick access and real-time material flow. ✅ Features: Compatible with pallet racks, shelving, and mezzanine storage Designed for fast retrieval and putaway of goods Supports straight, curve, inclined, and declined layouts High load-bearing rollers or belts for heavy and bulky items Durable, low-maintenance structure with modular expansion options 🎯 Applications: E-commerce fulfillment centers FMCG, pharmaceutical, and cold storage units Third-party logistics (3PL) warehouses Electronics and spare parts stores 🔧 Benefits: Reduces manual handling and labor costs Improves inventory accuracy and order fulfillment speed Maximizes storage efficiency and floor space usage Enables scalable warehouse automation This conveyor system is the key to creating an efficient, organized, and high-speed warehouse environment.

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🚀 Flat Belt Conveyor with Sensors – Smart Material Handling Upgrade your automation process with our Flat Belt Conveyor integrated with smart sensors — built for speed, accuracy, and intelligent control. This system not only moves your products efficiently but also detects, counts, and tracks them using advanced sensor technology. Whether you're in packaging, sorting, inspection, or assembly, this conveyor helps reduce manual work and increases productivity. Its sleek, flat surface and durable PU/PVC belt ensure smooth transport of materials, while photoelectric, proximity, or load sensors can be installed as per application needs. --- 🔑 Highlights: Compact and low-noise design Integrated sensors for object detection, counting, or sorting Customizable length, width, and speed Sensor types: Photoelectric, Infrared, Proximity, or Load sensors Supports automation with PLC or microcontroller integration Ideal for electronics, pharma, food processing, and packaging lines --- 📦 Applications: Detecting and rejecting defective parts Automatic part counting Box or carton movement tracking Machine infeed/outfeed automation Robotic pick & place synchronization --- Enhance your production line with intelligence and efficiency. Contact us to customize your Flat Belt Conveyor with Sensors today.

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🛠️ Compact Conveyor System for Machine Integration Our Compact Conveyor System is specifically designed for seamless integration with machines where space is limited but performance is critical. With its ultra-low profile and high-precision design, it offers a reliable solution for transferring small components between workstations, machines, or assembly units. Built with a slim frame and customizable dimensions, this conveyor is ideal for applications in automation, packaging, inspection, and light manufacturing. It operates smoothly, with minimal noise and low maintenance, making it perfect for clean environments such as electronics, pharma, and food industries. Available with various belt types like PU, PVC, or modular plastic chain, the system can be configured for straight transfer or incline movement. Motor options include side-mounted or integrated compact drives, with speed control available through VFD or servo motor compatibility. If you're looking to improve efficiency and save space on your production floor, our Compact Conveyor delivers dependable performance with smart design.

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🔷 SPIRAL ROLLER CONVEYOR Description: The Spiral Roller Conveyor is a vertical material handling system designed to move cartons, boxes, totes, and similar items between multiple floor levels in a continuous spiral path. It combines the space-saving benefits of vertical conveyors with the smooth handling capabilities of rollers, making it ideal for applications where space is limited but elevation change is needed. Built for durability and flexibility, spiral roller conveyors are often used in warehousing, distribution, food, and packaging industries. --- ✅ Key Features: 🔹 Space-Saving Vertical Design: Elevates products while occupying minimal floor space 🔹 Gravity or Powered Options: Available in gravity (downward) or motorized (upward/downward) versions 🔹 Smooth & Controlled Flow: Ideal for fragile or sensitive packages 🔹 Continuous Operation: Non-stop product flow with minimal supervision 🔹 Modular & Compact: Easy to integrate with existing conveyor lines --- ⚙️ Technical Specifications: 📦 Load Capacity: Up to 30 kg per meter (gravity) or 50 kg per unit (motorized) ⏫ Height: 2 to 6 meters (customizable) 🔄 Roller Type: Steel / PVC / Rubber-coated rollers ⏩ Speed: Up to 30 m/min (motorized) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 🔌 Drive Type (if powered): Geared motor with chain or belt transmission --- 🔧 Optional Features: 🔸 Entry/exit guides for product alignment 🔸 Protective side guards 🔸 Infeed/outfeed conveyors 🔸 Safety covers and emergency stop system 🔸 Custom slope angle (typically 12°–18°) --- 🏭 Applications: 📦 Warehousing and Distribution Centers 🚚 Truck Dock Integration (ground to mezzanine) 🛍️ E-commerce Order Fulfillment Lines 🧴 Packaging and Carton Handling Systems 🏢 Factory Automation Between Floors or Departments

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🔷 PARTS ASSEMBLY LINE CONVEYOR Description: The Parts Assembly Line Conveyor is a precision-designed conveyor system tailored for automated or semi-automated assembly processes. It enables the smooth and efficient flow of components and sub-assemblies along a production line, improving productivity, reducing manual handling, and ensuring streamlined operations. These conveyors can be configured for manual, automated, or hybrid operations, and are commonly used in automotive, electronics, appliance, and engineering industries. --- ✅ Key Features: 🔹 Modular Construction: Easily scalable or reconfigurable to fit production changes 🔹 Ergonomic Design: Allows operator-friendly access for assembly tasks 🔹 Flexible Belt Options: PVC, PU, slat chain, roller, or modular belt depending on part size and process 🔹 Precision Movement: Supports synchronized movement and indexing 🔹 Automation Ready: Compatible with sensors, PLC, robotic arms, and vision systems --- ⚙️ Technical Specifications: 📏 Conveyor Width: 300 mm to 1200 mm (customizable) 📦 Load Capacity: Up to 200 kg/meter (based on structure) ⛓️ Belt/Chain Type: PU belt, slat chain, modular plastic, or roller ⏩ Speed: 5 to 30 m/min (variable with VFD) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚡ Power Supply: 230V / 415V AC 3-phase motor --- 🔧 Optional Add-Ons: 🔸 Workstations with lighting & tools 🔸 Pneumatic/Electric lifting or stopping stations 🔸 Part bins and tool holders 🔸 Indexing drive with timer/sensor control 🔸 ESD-safe design for electronic parts --- 🏭 Common Applications: 🚗 Automotive Component Assembly 🔌 Electronics & PCB Assembly 🧰 Home Appliance Assembly Lines 🧴 FMCG, Personal Care, and Packaging 🛠️ General Engineering Part Assembly

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