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'integrated conveyor systems'

Items tagged with 'integrated conveyor systems'

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🔷 MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- ✅ Key Features: 🔹 Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency 🔹 Low Noise & Maintenance: No external chains or belts—clean, quiet, and reliable operation 🔹 Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems 🔹 Energy-Efficient: Power only runs when product is detected, saving energy 🔹 Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- ⚙️ Technical Specifications: 📏 Roller Diameter: 50 mm to 60 mm (typical) 📦 Load Capacity: Up to 50 kg per roller zone ⏩ Speed: 10–60 m/min (VFD or logic-controlled) ⚡ Power Supply: 24V DC or 48V DC (via power supply unit) 🧱 Frame Material: MS powder-coated / SS / Aluminum profile ⚙️ Control System: Integrated logic, PLC, or Ethernet-based for automation --- 🔧 Optional Features: 🔸 Zero pressure accumulation (ZPA) logic 🔸 Photoelectric sensors for zone control 🔸 Diverters, pushers, or stoppers for sorting 🔸 Touchscreen HMI with speed and direction control 🔸 ESD-safe rollers for electronics handling --- 🏭 Applications: 📦 Warehouse & Distribution Centers (WMS Integrated) 🛒 E-commerce & Order Fulfillment 🧰 Electronics & Appliance Assembly Lines 🏭 Automotive & Light Manufacturing Units 🧴 FMCG & Pharmaceutical Packaging Zones

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🔷 SPIRAL GRAVITY FREE FLOW ROLLER CONVEYOR Description: The Spiral Gravity Free Flow Roller Conveyor is a space-saving and cost-effective solution for downward vertical product movement using gravity. Designed with angled spiral rollers, it allows cartons, totes, and boxes to move smoothly and continuously from one floor to another without the need for power or motors. Its compact spiral structure makes it ideal for facilities with limited floor space and high vertical transport needs. Commonly used in warehousing, dispatch zones, retail logistics, and packaging lines, this conveyor enhances workflow and reduces manual handling. --- ✅ Key Features: 🔹 No Power Required: Operates entirely by gravity for energy savings 🔹 Spiral Design: Enables vertical movement while saving horizontal floor space 🔹 Smooth & Controlled Flow: Precision-angled rollers ensure safe, continuous descent 🔹 Modular & Scalable: Can be integrated into any material handling system 🔹 Low Maintenance: Simple design with minimal wear-and-tear components --- ⚙️ Technical Specifications: 📏 Height: 2 to 6 meters (customizable) 🔄 Roller Type: Zinc-plated steel / PVC / Rubber-coated 📦 Load Capacity: Up to 40 kg per unit (depending on product and pitch) 🌀 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 📐 Spiral Slope: Typically 12°–18°, adjustable based on product type --- 🔧 Optional Features: 🔸 Entry/Exit transition rollers 🔸 Product guides or side guards 🔸 Adjustable legs or supports 🔸 Lockable castor base (for movable systems) 🔸 Safety stops or speed controllers --- 🏭 Applications: 📦 Carton and Tote Movement Between Floors 🏢 Multi-level Warehousing & Dispatch Systems 🧃 FMCG and Food Product Transfer 🛍️ Retail and E-commerce Fulfillment Centers 🏭 Assembly and Packaging Outfeed

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🔷 FACTORY AUTOMATION CONVEYOR Description: The Factory Automation Conveyor is a fully integrated material handling system designed to streamline production, reduce manual intervention, and improve efficiency across various stages of manufacturing. These conveyors can be tailored to fit any process, enabling seamless automation from raw material input to finished product output. Built with precision and durability, they support high-speed, synchronized operations and can be integrated with robots, sensors, PLCs, and vision systems. Key Features: 🔹 Custom-Built Design: Suits assembly, packing, inspection, and transfer applications. 🔹 High Integration Compatibility: Works with robotics, pick-and-place systems, and automation cells. 🔹 Smart Controls: Equipped with PLC, HMI, and IoT-ready modules for smart factory environments. 🔹 Flexible Layouts: Supports straight, curved, Z-type, and multi-level configurations. 🔹 Modular Design: Easy installation, expansion, or reconfiguration. Types of Conveyors in Automation Systems: ✅ Belt Conveyors (PVC / PU / Rubber) ✅ Roller Conveyors (Gravity / Driven / Motorized) ✅ Slat Chain & Modular Belt Conveyors ✅ Pallet & Box Transfer Conveyors ✅ Vertical / Lift Conveyors ✅ Turntables & Diverters Technical Specifications: ⚙️ Drive System: Geared motor with VFD (Variable Speed) ⏩ Speed: 0.5 to 60 m/min (adjustable) 🧱 Material: MS powder-coated, SS304, or aluminum profile 💡 Sensors & Automation: Photoelectric sensors, proximity sensors, PLC, HMI optional 📏 Load Capacity: 10 kg to 2000 kg (custom based on application) Applications: 🏭 Automotive and Engineering Industries 🧃 Food & Beverage Processing 📦 Packaging & Distribution Lines 🧴 FMCG & Pharmaceuticals 🔌 Electronics Assembly & Testing

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The Robo Infeed and Outfeed Conveyor is a high-performance, robot-compatible conveyor system designed to feed and discharge components or products precisely for robotic pick-and-place, assembly, or packing operations. Engineered for smart automation, this system ensures seamless integration with industrial robots and boosts overall efficiency in automated production environments. Key Features: 🤖 Robot Integration Ready: Optimized for robotic arms, SCARA, and delta robots Ensures accurate positioning for pick and place operations 📏 Precision Conveying: Servo or VFD-controlled speed adjustment Maintains exact product spacing and orientation ⚙️ Customizable Design: Available in belt, chain, or modular belt formats Can be adapted for trays, components, cartons, or pouches 🧠 Smart Sensor System: Integrated sensors for product detection and feedback to robot systems Syncs perfectly with robot timing and movement 🚀 Fast & Efficient: Enables high-speed feeding and unloading without jams or misalignment Reduces downtime and manual intervention Applications: Automated assembly and inspection cells Robotic packing and palletizing lines Electronics and component feeding FMCG, pharma, and automotive sectors Food product handling with robotic integration Benefits: ✅ Enhances robot performance and accuracy ✅ Reduces labor costs and human errors ✅ Speeds up production cycle time ✅ Provides cleaner and safer workspaces ✅ Fully customizable to your robotic workflow

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Conveyor

CARTON SEALER + ONLINE WEIGHMENT CONVEYORS The Carton Sealer with Online Weighment Conveyor System is a high-efficiency end-of-line automation solution designed for sealing, weighing, and conveying cartons in a streamlined process. Ideal for logistics, packaging, and warehousing industries, this system improves accuracy and reduces manual labor. ✅ Key Features: Automated Carton Sealing: Top and bottom flap sealing using BOPP tape. Integrated Weighment Conveyor: Real-time weight checking of each carton during transit. Accurate Weight Display: Digital weight indicator with high precision load cells. Continuous Operation: Seamless movement from sealing to weighing to sorting/stacking. Adjustable Dimensions: Fits various carton sizes with quick height & width adjustment. ⚙️ Technical Specifications: Conveyor Width: 400mm – 600mm Weighing Range: Up to 50 kg (customizable) Belt Type: PVC / PU belt with mild steel or SS frame Speed: 15–30 cartons per minute (based on size) Control Panel: PLC-based automation for reliability and ease of use Optional Add-ons: Barcode scanner, rejection mechanism for overweight/underweight cartons 🏭 Applications: E-commerce and distribution centers FMCG & pharmaceuticals Warehouses and third-party logistics (3PL) Dairy and packaged food industries 💡 Benefits: Increases packaging speed and consistency Minimizes human error in weight tracking Reduces labor cost and improves data logging Seamlessly integrates with carton stackers, diverters, and ERP systems

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Conveyor

90° Taper Roller Conveyor – Product Description The 90° Taper Roller Conveyor is engineered to turn products smoothly at right angles while maintaining their orientation and stability. It uses tapered rollers to guide the load through the curve, making it ideal for handling cartons, boxes, crates, and totes in confined spaces. This conveyor is available in both gravity and motorized versions, and can be seamlessly integrated into existing conveyor systems to create efficient material flow at corners without the need for manual repositioning. --- 🔧 Key Highlights: Designed for 90-degree curved movement Tapered rollers ensure smooth and stable product transition Frame Material: Mild Steel (Powder Coated) / Stainless Steel (SS304) Roller Material: Steel / PVC / SS as per requirement Available in custom widths and radii Supports integration with straight and modular conveyor lines --- ⚙️ Applications: Packaging Lines Warehouses & Distribution Centers Parcel Sorting Systems FMCG and Pharmaceutical Industries Assembly Line Turning Sections

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ROLLER CONVEYOR WITH TURN TABLE Precision Turning | Heavy-Duty Handling | Space-Saving Movement The Roller Conveyor with Turntable is a smart material handling system designed to rotate and transfer products between multiple conveyor lines at 90°, 180°, or custom angles. It combines the smooth flow of a roller conveyor with the flexibility of a turntable to enable directional change without lifting or manual effort. ⚙️ Key Features: 🔄 Integrated Rotary Table with Roller Conveyor Top ⚙️ Manual, Pneumatic, or Motorized Turntable Drive 🏗️ MS or SS Construction – Built for Durability 🎯 Position Locking for Accurate Angle Alignment 💡 Heavy-Duty Rollers (MS, Zinc, or SS) – Gravity or Powered 🔌 Control Panel with Safety Interlocks (for motorized version) 🏭 Applications: Pallet or Crate Turning in Warehouses Material Diversion in Assembly Lines Directional Change in Packaging Units Heavy Component Handling in Engineering Plants U-turn or L-turn in Space-Restricted Conveyor Layouts ✅ Benefits: ✅ Eliminates Need for Manual Rotation ✅ Flexible in Any Conveyor Layout ✅ Increases Line Automation & Flow Efficiency ✅ Customizable Table Size, Rotation Angle & Speed ✅ Easy Integration with Existing Conveyor Systems

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POUCH SINGULATOR CONVEYOR Precise | Automated | High-Speed Sorting The Pouch Singulator Conveyor is an advanced conveyor system designed to separate, align, and single out randomly arranged pouches or packets for further processing, scanning, or packaging. This system ensures smooth flow and reduces jam or overlap issues, improving efficiency in high-speed distribution lines. Key Features: 🎯 High-Speed Pouch Singulation System ⚙️ Multiple Conveyor Stages with Variable Speed Control 🧠 Integrated with Smart Sensors for Detection & Tracking 🔄 Smooth Transition Between Infeed and Outfeed Lines 🛠️ Modular Design for Easy Maintenance and Expansion Applications: E-commerce and Courier Logistics FMCG & Retail Distribution Food & Beverage Packaging Pharma & Cosmetic Pouch Lines Benefits: ✅ Eliminates Manual Sorting ✅ Improves Throughput and Line Accuracy ✅ Compatible with Barcode Scanners & Vision Systems ✅ Reduces Pouch Overlap, Misalignment, and Downtime

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Conveyor

Pallet Stacker and Destacker Conveyor System The Pallet Stacker and Destacker Conveyor is a fully automated solution designed to stack and destack empty or loaded pallets efficiently, reducing manual handling and increasing warehouse throughput. Ideal for automated storage and retrieval systems (AS/RS), packaging lines, and cold storage applications. ✅ Key Features: Automatic Pallet Handling: Stacks and destacks pallets smoothly, enhancing workflow automation. Heavy-Duty Frame: Built with robust steel construction for long life under continuous operation. Integrated Conveyor System: Seamless transfer of pallets in and out of the stacking zone. PLC-Controlled Operations: Fully programmable for height, cycle count, and timing. Safety Interlocks & Sensors: Ensures safe operation with emergency stop, position sensors, and load detection. 🔄 Functionality: Stacker: Lifts and stacks pallets one over another up to a set count. Destacker: Dispenses one pallet at a time onto the conveyor for reuse or reloading. 🏭 Applications: FMCG and food processing Pharma and chemical industry Warehousing and logistics Cold storage and distribution centers ⚙️ Optional Features: Forklift or AGV interface SS version for hygiene zones Load sensors for weight validation Custom pallet sizes support

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