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'height cycle count'

Items tagged with 'height cycle count'

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Pallet Stacker and Destacker Conveyor System The Pallet Stacker and Destacker Conveyor is a fully automated solution designed to stack and destack empty or loaded pallets efficiently, reducing manual handling and increasing warehouse throughput. Ideal for automated storage and retrieval systems (AS/RS), packaging lines, and cold storage applications. ✅ Key Features: Automatic Pallet Handling: Stacks and destacks pallets smoothly, enhancing workflow automation. Heavy-Duty Frame: Built with robust steel construction for long life under continuous operation. Integrated Conveyor System: Seamless transfer of pallets in and out of the stacking zone. PLC-Controlled Operations: Fully programmable for height, cycle count, and timing. Safety Interlocks & Sensors: Ensures safe operation with emergency stop, position sensors, and load detection. 🔄 Functionality: Stacker: Lifts and stacks pallets one over another up to a set count. Destacker: Dispenses one pallet at a time onto the conveyor for reuse or reloading. 🏭 Applications: FMCG and food processing Pharma and chemical industry Warehousing and logistics Cold storage and distribution centers ⚙️ Optional Features: Forklift or AGV interface SS version for hygiene zones Load sensors for weight validation Custom pallet sizes support

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🔷 CONTAINER LOADING CONVEYOR Description: The Container Loading Conveyor is a robust, mobile material handling system designed to quickly and efficiently load or unload containers and trucks. It is especially useful in logistics, warehouses, and shipping centers where manual loading is time-consuming and labor-intensive. Built for heavy-duty operation, this conveyor greatly reduces manpower requirements, speeds up loading processes, and ensures safety. Available in fixed or telescopic designs, it can be adjusted in height and length to suit various container sizes and loading conditions. --- ✅ Key Features: 🔹 Fast & Efficient Loading: Cuts down container loading time significantly 🔹 Adjustable Height: Manual or hydraulic lifting to match container height 🔹 Extendable/Telescopic Options: Reach deep inside containers easily 🔹 Heavy-Duty Construction: Designed to handle tough industrial environments 🔹 Mobile Design: Castor wheels or forklift pockets for easy movement --- ⚙️ Technical Specifications: 📏 Length: 4 to 12 meters (expandable / telescopic available) 📦 Load Capacity: Up to 100 kg/meter ⛓️ Belt Type: PVC / PU / Rough-top rubber belt ⏩ Speed: 10–30 m/min (variable via VFD) 📐 Height Adjustment: 600 mm to 1200 mm (manual/hydraulic) 🧱 Frame Material: MS powder-coated / SS304 ⚡ Power Supply: 230V / 415V AC, 3-phase --- 🔧 Optional Features: 🔸 Hydraulic height control 🔸 Direction control for forward & reverse belt motion 🔸 Side guards for operator and product safety 🔸 LED lighting for low-light container interiors 🔸 Integrated digital counter or weighing system --- 🏭 Applications: 🚚 Loading and Unloading of 20ft/40ft Containers & Trucks 📦 Warehouse Dispatch Areas 🏢 Logistics, Courier & Freight Companies 🧴 FMCG and E-commerce Fulfillment 🏗️ Manufacturing and Export Units

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The Bag/Carton Loading & Unloading Conveyor with Manual Height Adjustment is a versatile and user-friendly solution designed to simplify the movement of goods between vehicles, storage areas, and processing lines. Ideal for warehouses, logistics hubs, and packing units, this conveyor enables safe and efficient loading and unloading of bags, cartons, and boxes with adjustable height functionality. 🛠️ Key Features: Manual Height Adjustment: Easily adjustable height mechanism for comfortable operation at various truck or dock levels. Sturdy Construction: Heavy-duty frame with durable rollers or PVC belt for continuous use. Portable Design: Equipped with locking caster wheels for easy mobility across work areas. Ergonomic Handling: Reduces worker fatigue and risk of injury by minimizing manual lifting and carrying. Custom Lengths & Widths: Available in multiple sizes to suit different product and truck types. 🚚 Applications: Loading/unloading trucks at warehouses and distribution centers Bag and carton transfer in manufacturing units FMCG, pharma, agro, and logistics industries 🎯 Benefits: Increases loading/unloading speed Reduces labor costs and physical strain Enhances operational efficiency and workplace safety Easy to install, operate, and maintain Upgrade your handling process with our Manual Height Adjustable Bag/Carton Conveyor – the smart choice for smooth, safe, and flexible loading operations.

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Flat Rough Top Belt Conveyor The Flat Rough Top Belt Conveyor is designed for efficient and safe transport of products on inclined or flat surfaces where grip is critical. The rough textured surface of the belt offers excellent slip resistance, making it ideal for transporting bags, cartons, boxes, and other irregular or lightweight items without slippage. Key Features: Belt Type: Rough top rubber or PVC belt for superior grip Frame: Mild Steel / Stainless Steel / Aluminium profile Drive System: Gearbox motor with direct or chain drive Load Capacity: Customizable (typically up to 50–100 kg/m) Speed: Variable speed options available (0.5–1.5 m/s) Inclination: Flat or inclined configuration up to 30° Support: Adjustable height with lockable caster wheels or fixed stands Applications: Warehouse and logistics Packaging lines Assembly units Carton and box handling Material transfer in inclined sections Advantages: Anti-slip surface ensures product stability Easy maintenance and long belt life Suitable for dry and semi-wet environments Optional side guides for product alignment

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🚀 Flat Belt Conveyor with Sensors – Smart Material Handling Upgrade your automation process with our Flat Belt Conveyor integrated with smart sensors — built for speed, accuracy, and intelligent control. This system not only moves your products efficiently but also detects, counts, and tracks them using advanced sensor technology. Whether you're in packaging, sorting, inspection, or assembly, this conveyor helps reduce manual work and increases productivity. Its sleek, flat surface and durable PU/PVC belt ensure smooth transport of materials, while photoelectric, proximity, or load sensors can be installed as per application needs. --- 🔑 Highlights: Compact and low-noise design Integrated sensors for object detection, counting, or sorting Customizable length, width, and speed Sensor types: Photoelectric, Infrared, Proximity, or Load sensors Supports automation with PLC or microcontroller integration Ideal for electronics, pharma, food processing, and packaging lines --- 📦 Applications: Detecting and rejecting defective parts Automatic part counting Box or carton movement tracking Machine infeed/outfeed automation Robotic pick & place synchronization --- Enhance your production line with intelligence and efficiency. Contact us to customize your Flat Belt Conveyor with Sensors today.

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🔷 HORIZONTAL PVC BELT CONVEYOR Description: The Horizontal PVC Belt Conveyor is a widely used and versatile conveying system designed for the efficient horizontal transport of materials in a wide range of industries. Built with a durable PVC (Polyvinyl Chloride) belt, it provides smooth, low-friction, and reliable movement of products such as cartons, pouches, trays, and light components. This conveyor is ideal for assembly lines, inspection stations, packaging areas, and general product handling, where stable, consistent, and clean material flow is essential. --- ✅ Key Features: 🔹 Durable PVC Belt: Resistant to wear, chemicals, and mild heat 🔹 Smooth Horizontal Flow: Ideal for light to medium-duty product transfer 🔹 Customizable Length & Width: Tailored to suit application and layout needs 🔹 Quiet & Low Maintenance: Minimal moving parts and noise-free operation 🔹 Cost-Effective: Simple design with long service life --- ⚙️ Technical Specifications: 📏 Belt Width: 200 mm to 1200 mm (custom sizes available) 📐 Conveyor Length: 1 meter to 15 meters ⏩ Speed: 5 to 40 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter (depending on frame) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⛓️ Drive Type: End or center drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Features: 🔸 Side guides or product stoppers 🔸 Stainless steel food-grade version 🔸 Adjustable legs for height setting 🔸 Sensor-based start/stop operation 🔸 ESD-safe PVC belt for electronics industry --- 🏭 Applications: 📦 Packaging & Inspection Lines 🧃 Food, Beverage & FMCG Handling 🔌 Electronics & Light Assembly 🧴 Pharmaceutical and Cosmetic Transfer 🧰 General Industrial Material Handling

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🔷 ASSEMBLY LINE BELT CONVEYOR Description: The Assembly Line Belt Conveyor is a streamlined and highly adaptable system used to facilitate continuous movement of products through various stages of manual or automated assembly operations. Built with a flat, durable belt surface, it provides smooth and controlled transfer of components, tools, or finished goods, making it ideal for high-efficiency production environments. Whether you're assembling electronic parts, appliances, automotive components, or packaging goods, this conveyor is essential for boosting speed, accuracy, and worker productivity on the factory floor. --- ✅ Key Features: 🔹 Flat Belt Design: Ensures smooth product flow across assembly stations 🔹 Custom Workstations: Can be integrated with tables, lights, tools, and fixtures 🔹 Variable Speed Drive: Easily adjust belt speed based on production rate 🔹 Ergonomic Setup: Operator-friendly height and layout for improved efficiency 🔹 Flexible Configurations: Available in straight, U-shaped, or loop layouts --- ⚙️ Technical Specifications: 📏 Belt Width: 300 mm to 1200 mm (customizable) ⏩ Speed: 5 to 30 m/min (adjustable via VFD) 📦 Load Capacity: Up to 100 kg/meter ⛓️ Belt Material: PVC / PU / Rubber / Anti-static belts (as per product type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚙️ Drive Type: End / Center / Bottom drive with geared motor ⚡ Power Supply: 230V / 415V AC --- 🔧 Optional Add-ons: 🔸 LED tube lighting and overhead structure 🔸 Tool holders, bins, and power sockets 🔸 Manual or pneumatic product stoppers 🔸 PLC-based start/stop sensors 🔸 ESD-safe version for electronics assembly --- 🏭 Applications: 🔌 Electronics & PCB Assembly 🚗 Automotive Component Assembly 🧴 Consumer Goods & Cosmetics Lines 🧃 FMCG Packaging & Filling Lines 🧰 Appliances, Toys, and Small Parts Assembly

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🔷 SPIRAL GRAVITY FREE FLOW ROLLER CONVEYOR Description: The Spiral Gravity Free Flow Roller Conveyor is a space-saving and cost-effective solution for downward vertical product movement using gravity. Designed with angled spiral rollers, it allows cartons, totes, and boxes to move smoothly and continuously from one floor to another without the need for power or motors. Its compact spiral structure makes it ideal for facilities with limited floor space and high vertical transport needs. Commonly used in warehousing, dispatch zones, retail logistics, and packaging lines, this conveyor enhances workflow and reduces manual handling. --- ✅ Key Features: 🔹 No Power Required: Operates entirely by gravity for energy savings 🔹 Spiral Design: Enables vertical movement while saving horizontal floor space 🔹 Smooth & Controlled Flow: Precision-angled rollers ensure safe, continuous descent 🔹 Modular & Scalable: Can be integrated into any material handling system 🔹 Low Maintenance: Simple design with minimal wear-and-tear components --- ⚙️ Technical Specifications: 📏 Height: 2 to 6 meters (customizable) 🔄 Roller Type: Zinc-plated steel / PVC / Rubber-coated 📦 Load Capacity: Up to 40 kg per unit (depending on product and pitch) 🌀 Roller Pitch: 75 mm / 100 mm / 150 mm 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 📐 Spiral Slope: Typically 12°–18°, adjustable based on product type --- 🔧 Optional Features: 🔸 Entry/Exit transition rollers 🔸 Product guides or side guards 🔸 Adjustable legs or supports 🔸 Lockable castor base (for movable systems) 🔸 Safety stops or speed controllers --- 🏭 Applications: 📦 Carton and Tote Movement Between Floors 🏢 Multi-level Warehousing & Dispatch Systems 🧃 FMCG and Food Product Transfer 🛍️ Retail and E-commerce Fulfillment Centers 🏭 Assembly and Packaging Outfeed

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🔷 POWERED SPIRAL CONVEYOR Description: The Powered Spiral Conveyor is a continuous-flow vertical conveyor designed to move products up or down between multiple levels within a facility, using motor-driven rollers or belts. Unlike traditional elevators or lifts, this conveyor offers non-stop, high-speed movement in a compact, space-saving spiral design. It is ideal for medium to high-throughput operations in industries like e-commerce, warehousing, food, pharma, and manufacturing. This system improves material flow and reduces floor space usage while maintaining excellent product control and reliability. --- ✅ Key Features: 🔹 Continuous Powered Movement: Ideal for moving items upward or downward without interruption 🔹 Space-Saving Spiral Design: Vertical transport in a minimal floor area 🔹 Smooth Product Handling: Suitable for cartons, totes, trays, and pouches 🔹 Energy-Efficient Drive: Geared motor or drum motor options 🔹 High Throughput: Handles large volumes with controlled speed and precision --- ⚙️ Technical Specifications: 📏 Height Range: 2 to 8 meters (customizable) 🔁 Conveyor Type: Powered rollers or modular belt 📦 Load Capacity: Up to 50 kg/unit (varies by design) ⏩ Speed: 10 to 60 meters/min (adjustable with VFD) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum ⚙️ Drive System: Central motor drive with friction rollers or belts ⚡ Power Supply: 3-phase, 415V AC --- 🔧 Optional Features: 🔸 Entry/Exit conveyors for integration 🔸 Product guides and lane dividers 🔸 Multi-level transfer points 🔸 Safety covers and emergency stop switches 🔸 PLC + HMI control system --- 🏭 Applications: 📦 Warehouse Order Picking & Sorting 🛒 E-commerce Distribution Centers 🏭 Manufacturing & Assembly Lines 🧃 Food, Beverage, and FMCG Packaging 📤 Multi-floor Loading/Unloading Systems

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