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'existing conveyor systems'

Items tagged with 'existing conveyor systems'

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🔷 SPIRAL ROLLER CONVEYOR Description: The Spiral Roller Conveyor is a vertical material handling system designed to move cartons, boxes, totes, and similar items between multiple floor levels in a continuous spiral path. It combines the space-saving benefits of vertical conveyors with the smooth handling capabilities of rollers, making it ideal for applications where space is limited but elevation change is needed. Built for durability and flexibility, spiral roller conveyors are often used in warehousing, distribution, food, and packaging industries. --- ✅ Key Features: 🔹 Space-Saving Vertical Design: Elevates products while occupying minimal floor space 🔹 Gravity or Powered Options: Available in gravity (downward) or motorized (upward/downward) versions 🔹 Smooth & Controlled Flow: Ideal for fragile or sensitive packages 🔹 Continuous Operation: Non-stop product flow with minimal supervision 🔹 Modular & Compact: Easy to integrate with existing conveyor lines --- ⚙️ Technical Specifications: 📦 Load Capacity: Up to 30 kg per meter (gravity) or 50 kg per unit (motorized) ⏫ Height: 2 to 6 meters (customizable) 🔄 Roller Type: Steel / PVC / Rubber-coated rollers ⏩ Speed: Up to 30 m/min (motorized) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 🔌 Drive Type (if powered): Geared motor with chain or belt transmission --- 🔧 Optional Features: 🔸 Entry/exit guides for product alignment 🔸 Protective side guards 🔸 Infeed/outfeed conveyors 🔸 Safety covers and emergency stop system 🔸 Custom slope angle (typically 12°–18°) --- 🏭 Applications: 📦 Warehousing and Distribution Centers 🚚 Truck Dock Integration (ground to mezzanine) 🛍️ E-commerce Order Fulfillment Lines 🧴 Packaging and Carton Handling Systems 🏢 Factory Automation Between Floors or Departments

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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TRANSFER LINE BELT CONVEYOR Efficient Material Movement for Seamless Production The Transfer Line Belt Conveyor is designed to streamline material handling in automated production lines. Ideal for assembly, packaging, and inspection processes, this conveyor ensures smooth and reliable transfer of components between workstations, improving productivity and reducing manual effort. ✅ Key Features: Robust Belt System: High-quality PVC/PU belt for smooth and durable operation. Customizable Design: Adjustable length, width, and height to fit specific line layouts. Modular Structure: Easy integration with existing machinery or future expansion. Precision Alignment: Ensures accurate part positioning for automation and robotic systems. Low Maintenance: Energy-efficient motor and minimal wear components. Safety Compliant: Comes with side guards and emergency stop options. 🏭 Applications: Automotive and auto parts manufacturing Electronics assembly lines FMCG & packaging units Pharmaceuticals and medical device production Food and beverage processing 📐 Specifications (Customizable): Belt Width: 200mm – 1000mm Conveyor Length: 1 meter – 15 meters Speed: Variable, up to 30 m/min Frame Material: Mild steel powder-coated / Stainless steel (SS304) Drive: Motorized with gearbox (AC or DC options) --- 🔧 Optional Add-Ons: Sensors for part detection Automatic stoppers & diverters Integration with PLC or SCADA systems

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90° Taper Roller Conveyor – Product Description The 90° Taper Roller Conveyor is engineered to turn products smoothly at right angles while maintaining their orientation and stability. It uses tapered rollers to guide the load through the curve, making it ideal for handling cartons, boxes, crates, and totes in confined spaces. This conveyor is available in both gravity and motorized versions, and can be seamlessly integrated into existing conveyor systems to create efficient material flow at corners without the need for manual repositioning. --- 🔧 Key Highlights: Designed for 90-degree curved movement Tapered rollers ensure smooth and stable product transition Frame Material: Mild Steel (Powder Coated) / Stainless Steel (SS304) Roller Material: Steel / PVC / SS as per requirement Available in custom widths and radii Supports integration with straight and modular conveyor lines --- ⚙️ Applications: Packaging Lines Warehouses & Distribution Centers Parcel Sorting Systems FMCG and Pharmaceutical Industries Assembly Line Turning Sections

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ROLLER CONVEYOR WITH TURN TABLE Precision Turning | Heavy-Duty Handling | Space-Saving Movement The Roller Conveyor with Turntable is a smart material handling system designed to rotate and transfer products between multiple conveyor lines at 90°, 180°, or custom angles. It combines the smooth flow of a roller conveyor with the flexibility of a turntable to enable directional change without lifting or manual effort. ⚙️ Key Features: 🔄 Integrated Rotary Table with Roller Conveyor Top ⚙️ Manual, Pneumatic, or Motorized Turntable Drive 🏗️ MS or SS Construction – Built for Durability 🎯 Position Locking for Accurate Angle Alignment 💡 Heavy-Duty Rollers (MS, Zinc, or SS) – Gravity or Powered 🔌 Control Panel with Safety Interlocks (for motorized version) 🏭 Applications: Pallet or Crate Turning in Warehouses Material Diversion in Assembly Lines Directional Change in Packaging Units Heavy Component Handling in Engineering Plants U-turn or L-turn in Space-Restricted Conveyor Layouts ✅ Benefits: ✅ Eliminates Need for Manual Rotation ✅ Flexible in Any Conveyor Layout ✅ Increases Line Automation & Flow Efficiency ✅ Customizable Table Size, Rotation Angle & Speed ✅ Easy Integration with Existing Conveyor Systems

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Cold Storage Belt Conveyor Systems are engineered to perform reliably in low-temperature environments, ensuring smooth and efficient material flow in freezers, chillers, and refrigerated warehouses. These conveyors are designed with temperature-resistant components to prevent cracking, warping, or slipping—even in sub-zero conditions. ✅ Key Features: Low-Temperature Resistant Belts: Special food-grade PVC/PU belts that stay flexible and strong in cold environments (up to -30°C or below). Stainless Steel Frame Construction: Corrosion-resistant and hygienic for use in food, pharma, or chemical cold rooms. Non-Slip, Anti-Freeze Design: Ensures safe and stable movement of cartons, crates, and loose products. Insulated Drive Components: Motors, gearboxes, and controls are insulated or externally placed to prevent freeze damage. Modular and Customizable: Designed to suit different layout needs—straight, inclined, curved, or Z-type. 🧊 Applications: Frozen food processing & packaging Cold chain logistics centers Ice cream, dairy, meat & seafood storage Pharmaceutical cold rooms Deep freezer warehouses ⚙️ Available Options: Hygienic belt material (FDA/CE compliant) Adjustable speed with VFD Stainless steel rollers and guides Sensor integration for automated systems

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Online Check Weigher Conveyor – Real-Time Weight Inspection Without Stopping the Line Our Online Check Weigher Conveyor is an advanced, fully automated system designed to weigh products in real time as they move along the production line. It ensures each item meets specified weight standards, enhancing product quality, reducing manual errors, and ensuring compliance with industry regulations. ✅ Key Features: Real-Time Weighing: Automatically checks product weight without halting conveyor movement. High Accuracy Load Cells: Precision weighing with up to ±0.5g accuracy, suitable for high-speed lines. Integrated Rejection System: Underweight or overweight items are automatically removed via air jets, pushers, or drop flaps. Touchscreen HMI Interface: Easy-to-use control panel for data logging, calibration, and weight limit settings. Hygienic & Durable Build: Constructed from SS304 stainless steel, compliant with GMP and food-grade standards. Data Connectivity: Optional USB, Ethernet, or printer interface for report generation and traceability. 🔄 Custom Options Available: Conveyor belt width and length Product weight range (from 10g to 50kg+) Speed up to 150-250 items/minute Integration with existing automation/PLC systems 📦 Applications: Food & beverage industries (packaged snacks, pouches, bottles) Pharmaceuticals (bottles, blister packs, tablets) FMCG & personal care products Agro-products and spices E-commerce and packaging hubs ✅ Benefits: Improved product consistency and brand reputation Reduced product giveaway and raw material loss Enhanced line productivity with minimal manual intervention 100% weight compliance with statutory and export standards

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Our Rotating Turntable Conveyor is designed to optimize the transfer and redirection of products in conveyor systems with minimal manual effort. This space-saving solution allows 360-degree rotation, making it ideal for changing the direction of product flow, sorting, or accumulating items efficiently in a controlled manner. Built with a robust steel platform and powered by a precision motor drive, the turntable can handle a wide range of loads — from light cartons to heavy-duty components. It offers adjustable rotation speed, smooth movement, and can be seamlessly integrated into existing conveyor systems, enhancing operational flexibility. Ideal for use in automated packaging lines, assembly stations, warehouse systems, and manufacturing plants, the turntable ensures a consistent and safe transition of materials, especially where angular redirection is required without lifting or manual pushing. The platform surface is available in stainless steel, PVC-covered, or roller finish, depending on the application. Safety features like emergency stop switches, load sensors, and non-slip surfaces can be included upon request. Upgrade your material handling system with our Rotating Turntable Conveyor — the perfect choice for efficiency, safety, and space utilization in modern industrial setups.

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Product Details: Capacity 1-50 kg per feet Length 60-100 feet Belt Width 30-40 inch Operating Speed 3-4 m/s Material Aluminium , Stainless Steel, Mild Steel With the assistance of our deft team of professionals, we are able to introduce a broad array of Aluminum Profile Belt Conveyors. The conveyors look overwhelming and highly good-looking when items move packaging or filling. These conveyors are developed using fine design layout and heavy grade stainless steel alloy. The high force steel loop handle control lever with lift, neutral, and lowering positions makes the conveyors highly adaptable. Besides, clients looking for such conveyors can avail it from us at industry leading rates. Features: Rugged construction High load capacity Better immovability

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