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Items tagged with 'damage automated sorting'

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PLOUGH DIVERTER Fast Diversion | Zero Damage | Automated Sorting The Plough Diverter is a smart mechanical system used to redirect products or materials across conveyor belts with precision and speed. Designed like an angled plough or blade, it smoothly pushes products to a different line or chute without stopping the conveyor flow, making it ideal for sorting, rejecting, or splitting product lines. ⚙️ Key Features: 🔧 Sturdy MS/SS Construction with Powder Coating ⛷️ Adjustable Plough Angle for Accurate Diversion ⚙️ Manual, Pneumatic, or Motorized Actuation Options 🚧 No Product Jamming or Damage During Operation ⚡ Compatible with Belt, Roller & Modular Conveyors 🏭 Applications: Carton & Packet Sorting in Logistics Pouch & Bag Diversion in Packaging Lines Reject Mechanism in Check Weighers Product Line Changeovers in FMCG E-commerce & Courier Warehouses ✅ Benefits: ✅ High-Speed Sorting without Conveyor Stoppage ✅ Customizable Positioning – Left, Right, Dual Side ✅ Reduces Manual Sorting Errors ✅ Low Maintenance, Rugged Design ✅ Suitable for Light & Medium-Duty Loads

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🔷 MOTORIZED ROLLER CONVEYOR Description: The Motorized Roller Conveyor is a modern, energy-efficient material handling system that uses integrated motorized rollers (MDR) to transport goods smoothly and reliably. Unlike traditional conveyors driven by external motors and chains, each zone or section in an MDR system contains its own motorized roller, offering precise control, quiet operation, and modular scalability. It is ideal for automated warehouses, packaging lines, order picking zones, and light-to-medium-duty assembly operations, especially where smart, sensor-based movement is needed. --- ✅ Key Features: 🔹 Built-in Motor Rollers: Each zone powered independently, improving control and energy efficiency 🔹 Low Noise & Maintenance: No external chains or belts—clean, quiet, and reliable operation 🔹 Modular & Scalable: Easily expandable, reconfigurable, and integrable with smart systems 🔹 Energy-Efficient: Power only runs when product is detected, saving energy 🔹 Safety First: Low-voltage operation (typically 24V DC), safe for human interaction zones --- ⚙️ Technical Specifications: 📏 Roller Diameter: 50 mm to 60 mm (typical) 📦 Load Capacity: Up to 50 kg per roller zone ⏩ Speed: 10–60 m/min (VFD or logic-controlled) ⚡ Power Supply: 24V DC or 48V DC (via power supply unit) 🧱 Frame Material: MS powder-coated / SS / Aluminum profile ⚙️ Control System: Integrated logic, PLC, or Ethernet-based for automation --- 🔧 Optional Features: 🔸 Zero pressure accumulation (ZPA) logic 🔸 Photoelectric sensors for zone control 🔸 Diverters, pushers, or stoppers for sorting 🔸 Touchscreen HMI with speed and direction control 🔸 ESD-safe rollers for electronics handling --- 🏭 Applications: 📦 Warehouse & Distribution Centers (WMS Integrated) 🛒 E-commerce & Order Fulfillment 🧰 Electronics & Appliance Assembly Lines 🏭 Automotive & Light Manufacturing Units 🧴 FMCG & Pharmaceutical Packaging Zones

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🔷 POWERED ROLLER CONVEYOR Description: The Powered Roller Conveyor is a robust and efficient material handling system designed to automatically move products along a production or assembly line using motor-driven rollers. Ideal for transporting cartons, totes, pallets, and boxes, this conveyor offers smooth and controlled movement, reducing manual labor and increasing throughput in warehouses and industrial environments. With options like zone control, accumulation, and variable speeds, it is perfect for modern, automated logistics and manufacturing systems. Key Features: 🔹 Motor-Driven Rollers (MDR): Each zone powered individually for energy efficiency and control. 🔹 Smooth & Quiet Operation: Precision engineering for low noise and vibration. 🔹 Modular Design: Easily extendable, reconfigurable, and integratable into existing systems. 🔹 Smart Controls: Optional sensors, PLC, and logic-based start/stop for product tracking and flow control. 🔹 High Load Handling: Suitable for medium to heavy-duty applications. Technical Specifications: 📦 Load Capacity: 50 kg to 1000 kg per meter (based on roller specs) 📏 Roller Diameter: 38 mm to 89 mm 🌀 Roller Pitch: 75 mm to 150 mm ⚙️ Drive Type: Motorized rollers / chain-driven rollers / belt under rollers ⚡ Power Supply: 24V DC / 230–415V AC (depending on motor type) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum Optional Features: 🔸 Photoelectric sensors for accumulation 🔸 Pneumatic or electric diverters for sorting 🔸 Side guides and product stoppers 🔸 Integration with WMS/PLC/HMI systems 🔸 Curved or angled roller segments Applications: 📦 Warehousing & E-commerce Order Fulfillment 🏭 Automotive and Assembly Lines 🧴 Pharmaceutical and FMCG Packaging 🛠️ Manufacturing and Sorting Stations 🚛 Loading/Unloading Automation

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CONTINUOUS VERTICAL CONVEYOR (CVC) Description: The Continuous Vertical Conveyor is an efficient solution for vertical transfer of goods between multiple levels in a production or warehouse environment. Unlike traditional elevators or lifts, CVCs enable a non-stop, smooth flow of products up or down, making them ideal for high-throughput operations. Designed for performance, reliability, and compact installation, this conveyor system is automated, space-saving, and supports continuous loading and unloading without halting operations. Key Features: 🔹 Continuous Flow: Ideal for high-speed vertical transfer without stop-and-go motion. 🔹 Space-Efficient Design: Takes up minimal floor space compared to inclined conveyors. 🔹 Bidirectional Movement: Allows upward and downward transfer as per requirement. 🔹 Synchronized Mechanism: Works in coordination with upstream and downstream conveyors. 🔹 Low Maintenance: Fewer moving parts, resulting in higher uptime. Technical Specifications: 📦 Load Capacity: 5 kg to 100 kg per item 📏 Lifting Height: Up to 10 meters (customizable) ⏩ Speed: Up to 60 units per minute (based on product size) ⚙️ Drive System: Geared motor with chain or belt mechanism 🧱 Frame Material: MS powder-coated / SS304 🔌 Power Supply: 3 Phase, 415V AC Optional Features: 🔸 Infeed/outfeed conveyor integration 🔸 Safety covers and emergency stop system 🔸 Auto load detection and reject system 🔸 Touchscreen HMI & PLC controls Applications: 🏭 Automated Assembly Lines 🧃 Beverage Bottling Plants 📦 Packaging and Sorting Units 🛠️ Component Handling in Manufacturing 🧴 Pharmaceutical and FMCG Transfer Systems

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CARTON SEALER + ONLINE WEIGHMENT CONVEYORS The Carton Sealer with Online Weighment Conveyor System is a high-efficiency end-of-line automation solution designed for sealing, weighing, and conveying cartons in a streamlined process. Ideal for logistics, packaging, and warehousing industries, this system improves accuracy and reduces manual labor. ✅ Key Features: Automated Carton Sealing: Top and bottom flap sealing using BOPP tape. Integrated Weighment Conveyor: Real-time weight checking of each carton during transit. Accurate Weight Display: Digital weight indicator with high precision load cells. Continuous Operation: Seamless movement from sealing to weighing to sorting/stacking. Adjustable Dimensions: Fits various carton sizes with quick height & width adjustment. ⚙️ Technical Specifications: Conveyor Width: 400mm – 600mm Weighing Range: Up to 50 kg (customizable) Belt Type: PVC / PU belt with mild steel or SS frame Speed: 15–30 cartons per minute (based on size) Control Panel: PLC-based automation for reliability and ease of use Optional Add-ons: Barcode scanner, rejection mechanism for overweight/underweight cartons 🏭 Applications: E-commerce and distribution centers FMCG & pharmaceuticals Warehouses and third-party logistics (3PL) Dairy and packaged food industries 💡 Benefits: Increases packaging speed and consistency Minimizes human error in weight tracking Reduces labor cost and improves data logging Seamlessly integrates with carton stackers, diverters, and ERP systems

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CURVE 180° POWER TURN MODULAR BELT CONVEYOR Seamless Turning | Space-Efficient | Durable Performance The 180° Power Turn Modular Belt Conveyor is a precision-engineered solution designed to change the direction of product flow smoothly within confined floor space. Using interlocked modular plastic belts, this conveyor ensures stable product transfer without spillage or misalignment—even at high speeds. Key Features: 🔄 180° Curved Design for complete directional change 🔗 Modular Plastic Belt – low friction, high strength 🏗️ SS or Powder-Coated MS Frame Options ⚙️ Heavy-Duty Drive System for Reliable Operation 📐 Customizable Width, Radius & Side Guides 🔌 Integrated Motorized Drive with Speed Control (VFD) Applications: Food & Beverage Processing Lines FMCG & Consumer Goods Packaging Warehouse and Distribution Centers Pharmaceutical & Cosmetic Industries E-commerce Sorting Lines Advantages: ✅ Maximizes Layout Flexibility ✅ Smooth, Jerk-Free Turns with Minimal Noise ✅ Hygienic & Easy-to-Clean Surface ✅ Reduces Product Jams & Transfer Damage

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POUCH SINGULATOR CONVEYOR Precise | Automated | High-Speed Sorting The Pouch Singulator Conveyor is an advanced conveyor system designed to separate, align, and single out randomly arranged pouches or packets for further processing, scanning, or packaging. This system ensures smooth flow and reduces jam or overlap issues, improving efficiency in high-speed distribution lines. Key Features: 🎯 High-Speed Pouch Singulation System ⚙️ Multiple Conveyor Stages with Variable Speed Control 🧠 Integrated with Smart Sensors for Detection & Tracking 🔄 Smooth Transition Between Infeed and Outfeed Lines 🛠️ Modular Design for Easy Maintenance and Expansion Applications: E-commerce and Courier Logistics FMCG & Retail Distribution Food & Beverage Packaging Pharma & Cosmetic Pouch Lines Benefits: ✅ Eliminates Manual Sorting ✅ Improves Throughput and Line Accuracy ✅ Compatible with Barcode Scanners & Vision Systems ✅ Reduces Pouch Overlap, Misalignment, and Downtime

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Cold Storage Belt Conveyor Systems are engineered to perform reliably in low-temperature environments, ensuring smooth and efficient material flow in freezers, chillers, and refrigerated warehouses. These conveyors are designed with temperature-resistant components to prevent cracking, warping, or slipping—even in sub-zero conditions. ✅ Key Features: Low-Temperature Resistant Belts: Special food-grade PVC/PU belts that stay flexible and strong in cold environments (up to -30°C or below). Stainless Steel Frame Construction: Corrosion-resistant and hygienic for use in food, pharma, or chemical cold rooms. Non-Slip, Anti-Freeze Design: Ensures safe and stable movement of cartons, crates, and loose products. Insulated Drive Components: Motors, gearboxes, and controls are insulated or externally placed to prevent freeze damage. Modular and Customizable: Designed to suit different layout needs—straight, inclined, curved, or Z-type. 🧊 Applications: Frozen food processing & packaging Cold chain logistics centers Ice cream, dairy, meat & seafood storage Pharmaceutical cold rooms Deep freezer warehouses ⚙️ Available Options: Hygienic belt material (FDA/CE compliant) Adjustable speed with VFD Stainless steel rollers and guides Sensor integration for automated systems

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Flexible Expandable Powered Roller Conveyor – Dynamic, Efficient & Space-Saving Material Handling Our Flexible Expandable Powered Roller Conveyor is engineered for fast, flexible, and automated material movement in dynamic environments like warehouses, loading docks, and packaging lines. With its powered rollers, telescopic frame, and expandable design, this conveyor can easily adapt to varying floor layouts, ensuring smooth and controlled flow of boxes, cartons, and parcels. ✅ Key Features: Powered Rollers: Motor-driven rollers provide consistent and automated movement of goods with minimal manual effort. Flexible & Expandable Design: Easily adjusts in length and shape – straight, curved, or S-shaped – to suit your space. Heavy-Duty Build: Made with zinc-plated steel or MS powder-coated frame for industrial strength and durability. Lockable Casters: High-quality swivel wheels for easy movement and secure positioning. Adjustable Height: Suitable for different working heights and docking levels. Plug & Play Operation: Easy electrical setup with on/off control panel and emergency stop. 📦 Applications: E-commerce and parcel dispatch centers Loading and unloading trucks or containers Packaging and sorting lines Airports and courier hubs FMCG and distribution centers Maximize your handling efficiency with our Flexible Expandable Powered Roller Conveyor – a smart choice for operations that demand mobility, flexibility, and speed.

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