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'customizable dairy automation solutions'

Items tagged with 'customizable dairy automation solutions'

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CARTON SEALER + ONLINE WEIGHMENT CONVEYORS The Carton Sealer with Online Weighment Conveyor System is a high-efficiency end-of-line automation solution designed for sealing, weighing, and conveying cartons in a streamlined process. Ideal for logistics, packaging, and warehousing industries, this system improves accuracy and reduces manual labor. ✅ Key Features: Automated Carton Sealing: Top and bottom flap sealing using BOPP tape. Integrated Weighment Conveyor: Real-time weight checking of each carton during transit. Accurate Weight Display: Digital weight indicator with high precision load cells. Continuous Operation: Seamless movement from sealing to weighing to sorting/stacking. Adjustable Dimensions: Fits various carton sizes with quick height & width adjustment. ⚙️ Technical Specifications: Conveyor Width: 400mm – 600mm Weighing Range: Up to 50 kg (customizable) Belt Type: PVC / PU belt with mild steel or SS frame Speed: 15–30 cartons per minute (based on size) Control Panel: PLC-based automation for reliability and ease of use Optional Add-ons: Barcode scanner, rejection mechanism for overweight/underweight cartons 🏭 Applications: E-commerce and distribution centers FMCG & pharmaceuticals Warehouses and third-party logistics (3PL) Dairy and packaged food industries 💡 Benefits: Increases packaging speed and consistency Minimizes human error in weight tracking Reduces labor cost and improves data logging Seamlessly integrates with carton stackers, diverters, and ERP systems

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🚀 Flat Belt Conveyor with Sensors – Smart Material Handling Upgrade your automation process with our Flat Belt Conveyor integrated with smart sensors — built for speed, accuracy, and intelligent control. This system not only moves your products efficiently but also detects, counts, and tracks them using advanced sensor technology. Whether you're in packaging, sorting, inspection, or assembly, this conveyor helps reduce manual work and increases productivity. Its sleek, flat surface and durable PU/PVC belt ensure smooth transport of materials, while photoelectric, proximity, or load sensors can be installed as per application needs. --- 🔑 Highlights: Compact and low-noise design Integrated sensors for object detection, counting, or sorting Customizable length, width, and speed Sensor types: Photoelectric, Infrared, Proximity, or Load sensors Supports automation with PLC or microcontroller integration Ideal for electronics, pharma, food processing, and packaging lines --- 📦 Applications: Detecting and rejecting defective parts Automatic part counting Box or carton movement tracking Machine infeed/outfeed automation Robotic pick & place synchronization --- Enhance your production line with intelligence and efficiency. Contact us to customize your Flat Belt Conveyor with Sensors today.

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🛠️ Compact Conveyor System for Machine Integration Our Compact Conveyor System is specifically designed for seamless integration with machines where space is limited but performance is critical. With its ultra-low profile and high-precision design, it offers a reliable solution for transferring small components between workstations, machines, or assembly units. Built with a slim frame and customizable dimensions, this conveyor is ideal for applications in automation, packaging, inspection, and light manufacturing. It operates smoothly, with minimal noise and low maintenance, making it perfect for clean environments such as electronics, pharma, and food industries. Available with various belt types like PU, PVC, or modular plastic chain, the system can be configured for straight transfer or incline movement. Motor options include side-mounted or integrated compact drives, with speed control available through VFD or servo motor compatibility. If you're looking to improve efficiency and save space on your production floor, our Compact Conveyor delivers dependable performance with smart design.

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🔷 SPIRAL ROLLER CONVEYOR Description: The Spiral Roller Conveyor is a vertical material handling system designed to move cartons, boxes, totes, and similar items between multiple floor levels in a continuous spiral path. It combines the space-saving benefits of vertical conveyors with the smooth handling capabilities of rollers, making it ideal for applications where space is limited but elevation change is needed. Built for durability and flexibility, spiral roller conveyors are often used in warehousing, distribution, food, and packaging industries. --- ✅ Key Features: 🔹 Space-Saving Vertical Design: Elevates products while occupying minimal floor space 🔹 Gravity or Powered Options: Available in gravity (downward) or motorized (upward/downward) versions 🔹 Smooth & Controlled Flow: Ideal for fragile or sensitive packages 🔹 Continuous Operation: Non-stop product flow with minimal supervision 🔹 Modular & Compact: Easy to integrate with existing conveyor lines --- ⚙️ Technical Specifications: 📦 Load Capacity: Up to 30 kg per meter (gravity) or 50 kg per unit (motorized) ⏫ Height: 2 to 6 meters (customizable) 🔄 Roller Type: Steel / PVC / Rubber-coated rollers ⏩ Speed: Up to 30 m/min (motorized) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum 🔌 Drive Type (if powered): Geared motor with chain or belt transmission --- 🔧 Optional Features: 🔸 Entry/exit guides for product alignment 🔸 Protective side guards 🔸 Infeed/outfeed conveyors 🔸 Safety covers and emergency stop system 🔸 Custom slope angle (typically 12°–18°) --- 🏭 Applications: 📦 Warehousing and Distribution Centers 🚚 Truck Dock Integration (ground to mezzanine) 🛍️ E-commerce Order Fulfillment Lines 🧴 Packaging and Carton Handling Systems 🏢 Factory Automation Between Floors or Departments

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🔷 PARTS ASSEMBLY LINE CONVEYOR Description: The Parts Assembly Line Conveyor is a precision-designed conveyor system tailored for automated or semi-automated assembly processes. It enables the smooth and efficient flow of components and sub-assemblies along a production line, improving productivity, reducing manual handling, and ensuring streamlined operations. These conveyors can be configured for manual, automated, or hybrid operations, and are commonly used in automotive, electronics, appliance, and engineering industries. --- ✅ Key Features: 🔹 Modular Construction: Easily scalable or reconfigurable to fit production changes 🔹 Ergonomic Design: Allows operator-friendly access for assembly tasks 🔹 Flexible Belt Options: PVC, PU, slat chain, roller, or modular belt depending on part size and process 🔹 Precision Movement: Supports synchronized movement and indexing 🔹 Automation Ready: Compatible with sensors, PLC, robotic arms, and vision systems --- ⚙️ Technical Specifications: 📏 Conveyor Width: 300 mm to 1200 mm (customizable) 📦 Load Capacity: Up to 200 kg/meter (based on structure) ⛓️ Belt/Chain Type: PU belt, slat chain, modular plastic, or roller ⏩ Speed: 5 to 30 m/min (variable with VFD) 🧱 Frame Material: MS powder-coated / SS304 / Aluminum profile ⚡ Power Supply: 230V / 415V AC 3-phase motor --- 🔧 Optional Add-Ons: 🔸 Workstations with lighting & tools 🔸 Pneumatic/Electric lifting or stopping stations 🔸 Part bins and tool holders 🔸 Indexing drive with timer/sensor control 🔸 ESD-safe design for electronic parts --- 🏭 Common Applications: 🚗 Automotive Component Assembly 🔌 Electronics & PCB Assembly 🧰 Home Appliance Assembly Lines 🧴 FMCG, Personal Care, and Packaging 🛠️ General Engineering Part Assembly

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🔷 BUCKET CONVEYOR Description: The Bucket Conveyor (also known as Bucket Elevator) is an efficient material handling system designed to vertically lift bulk materials such as powders, grains, granules, and small solids. It uses a series of buckets mounted on a belt or chain, which pick up material from a lower point and elevate it to a discharge point. These conveyors are ideal for space-saving vertical transport and ensure spill-free and dust-free handling, making them perfect for food, chemical, pharmaceutical, and industrial applications. Key Features: 🔹 Vertical & Inclined Conveying: Moves materials vertically or at steep angles with minimal footprint. 🔹 Enclosed Design: Reduces dust and prevents material contamination. 🔹 Gentle Handling: Designed to prevent damage to fragile or fine materials. 🔹 Customizable Discharge Points: One or multiple discharge chutes can be added. 🔹 Low Maintenance: Long-lasting chain or belt mechanism with minimal wear. Technical Specifications: 🪣 Bucket Material: PP (polypropylene), SS304, or MS depending on application 📦 Capacity: 1 to 5 tons per hour (scalable as per need) 📏 Bucket Size: Customizable based on product volume ⛓️ Drive System: Geared motor with chain/belt drive 🧱 Frame Material: SS304, MS powder-coated, or aluminum ⏫ Lifting Height: Up to 30 feet or more Optional Features: 🔸 Vibratory or rotary feeder at inlet 🔸 Multi-discharge chute with pneumatic control 🔸 Enclosed casing with access doors 🔸 Food-grade construction with FDA-compliant materials 🔸 PLC/HMI integration for automation Applications: 🧃 Food Processing (Rice, Sugar, Spices, Snacks) 🛢️ Chemical & Fertilizer Handling 📦 Grains, Seeds, and Pulses Transfer 🏭 Plastic Pellets and Granule Movement 🧴 Pharma & Cosmetic Powders

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🔷 FACTORY AUTOMATION CONVEYOR Description: The Factory Automation Conveyor is a fully integrated material handling system designed to streamline production, reduce manual intervention, and improve efficiency across various stages of manufacturing. These conveyors can be tailored to fit any process, enabling seamless automation from raw material input to finished product output. Built with precision and durability, they support high-speed, synchronized operations and can be integrated with robots, sensors, PLCs, and vision systems. Key Features: 🔹 Custom-Built Design: Suits assembly, packing, inspection, and transfer applications. 🔹 High Integration Compatibility: Works with robotics, pick-and-place systems, and automation cells. 🔹 Smart Controls: Equipped with PLC, HMI, and IoT-ready modules for smart factory environments. 🔹 Flexible Layouts: Supports straight, curved, Z-type, and multi-level configurations. 🔹 Modular Design: Easy installation, expansion, or reconfiguration. Types of Conveyors in Automation Systems: ✅ Belt Conveyors (PVC / PU / Rubber) ✅ Roller Conveyors (Gravity / Driven / Motorized) ✅ Slat Chain & Modular Belt Conveyors ✅ Pallet & Box Transfer Conveyors ✅ Vertical / Lift Conveyors ✅ Turntables & Diverters Technical Specifications: ⚙️ Drive System: Geared motor with VFD (Variable Speed) ⏩ Speed: 0.5 to 60 m/min (adjustable) 🧱 Material: MS powder-coated, SS304, or aluminum profile 💡 Sensors & Automation: Photoelectric sensors, proximity sensors, PLC, HMI optional 📏 Load Capacity: 10 kg to 2000 kg (custom based on application) Applications: 🏭 Automotive and Engineering Industries 🧃 Food & Beverage Processing 📦 Packaging & Distribution Lines 🧴 FMCG & Pharmaceuticals 🔌 Electronics Assembly & Testing

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PALLET TRANSFER CHAIN CONVEYOR Description: The Pallet Transfer Chain Conveyor is designed for heavy-duty pallet handling in industrial environments. Equipped with high-strength chain tracks, it provides reliable and smooth transfer of pallets between workstations, assembly lines, or warehouse zones. This system is ideal for moving heavy loads with precision, ensuring safe, automated material handling. Key Features: 🔹 Heavy-Duty Construction: Engineered to handle loads up to 2000 kg. 🔹 Double / Triple Strand Chains: Ensures stability and smooth pallet movement. 🔹 Customizable Layouts: Straight, L-type, T-type, or cross-transfer designs available. 🔹 Low Maintenance: Rugged design with minimal wear components. 🔹 Integration Ready: Easily integrates with automation systems, lifters, and sensors. Technical Specifications: 🟫 Load Capacity: Up to 2000 kg/pallet 📏 Conveyor Width: 600 mm to 2000 mm (custom sizes available) ⛓️ Chain Type: 2-strand or 3-strand roller chain ⚙️ Drive Unit: Geared motor with chain drive 🧱 Frame Material: MS powder-coated / SS304 / Aluminum (as per application) ⏩ Speed: Up to 20 m/min (VFD adjustable) Optional Features: 🔸 Pneumatic or hydraulic transfer arms 🔸 Pallet stops & guides 🔸 RFID / Barcode scanner integration 🔸 Safety sensors and warning alarms Applications: 🏭 Automotive Assembly Lines 🧃 Food & Beverage Pallet Movement 📦 Warehouse & Distribution Centers 🛠️ Engineering Component Transfer 🧱 Heavy Goods Manufacturing & Logistics

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PLASTIC MODULAR BELT CONVEYOR Description: Plastic Modular Belt Conveyor is a robust and highly versatile conveying system designed to handle a wide range of products in various industries. Built with interlocking plastic modules instead of a traditional flat belt, this system provides durability, easy maintenance, and high resistance to wear, chemicals, and water. Key Features: 🔹 Modular Plastic Belt: Interlocking design allows easy replacement and low maintenance. 🔹 Customizable Layout: Supports straight, inclined, curved, and spiral configurations. 🔹 High Load Capacity: Ideal for handling heavy-duty and wet or oily products. 🔹 Non-slip Surface: Provides better grip for irregular or slippery items. 🔹 Easy to Clean: Suitable for food processing, packaging, pharmaceuticals, automotive, and FMCG. Technical Specifications: 📏 Belt Widths: 100 mm to 1500 mm (custom sizes available) ⏩ Speed: Up to 60 m/min (variable as per application) ⚙️ Drive Type: Motorized with geared motor, center or end drive 🔁 Frame Material: SS304, MS powder-coated, or aluminum profile 🧼 Hygienic Design: Available in FDA-approved food-grade belts Applications: 🏭 Food & Beverage (bakery, meat, seafood) 📦 Packaging & Carton Handling 🛠️ Automotive Component Transfer 🧴 Bottling & Pharmaceutical Industry 🧃 Dairy and Pouch Handling

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